Aluminous cement or high alumina cement as “Ciment fondu” in France, “Lumnite” in America, or “Citadur” in Hungary, can never be manufactured in Japan, owing to the want of raw materials containing large amount of alumina as Bauxite. But recently it became to be able to obtain special raw material of large alumina content from Manchoukuo, North China, etc. (S. Nagai and J. Katayama: “On Some points of High Aluminous Clayey Substances”,
This Journal, 1937, 45, 66). The Osaka Yogyo Cement Co. has started in this year the manufacturing of alumina cement by using this high aluminous clay. The present author tested several samples of this alumina cement first produced in Japan and reported here the main results, which are briefly abstracted from the original Japanese paper, as following:
(1) The chemical compositions were analysed and observed to be specially high alumina cement, i.e., SiO
2: ca. 6-8%; Fe
2O
3: ca. 1-3%; CaO: ca. 36-38% and Al
2O
3: ca. 50-55%. The content of Fe
2O
3 is specially very small, owing to the manufacturing method of electric furnace melting and the low content of Fe
2O
3 in the raw material.
(2) The specific gravity is small (2.93-2.98) and the time of setting is a little too wuick, owing to the small content of Fe
2O
3 and the large content of Al
2O
3.
(3) The strength test of this high alumina cement was carried out by two ways, (1) the ordinary non-plastic (or earth-wet, or moist-earth) mortar and (2) the special plastic mortar, and observed to be considerably early high strength cement.
(4) The relation between strength and the curing temperatures (20°C, 50°C and 75°C) was tested and the strength was considerably damaged by the high temperature curing, as those of foreighn alumina cements.
(5) The relation between strength or time of setting and fineness of cement was studied and the ordinary degree of fineness (residue on 4900 meshes/cm
2-sieve: 3.5-10%) is to be necessary and the extremely high fineness (0.5% residue on 4900 meshes/cm
2-sieve) or too low feneness (25% residue on 4900 meshes/cm
2-sieve) is not suitable to obtain the alumina cement of superior quality.
The author will hereafter report further studies on this specially high alumina cement first produced in Japan.
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