Journal of the Japan Society of Powder and Powder Metallurgy
Online ISSN : 1880-9014
Print ISSN : 0532-8799
ISSN-L : 0532-8799
Volume 64, Issue 11
November
Displaying 1-10 of 10 articles from this issue
Paper
Special Invited Review
General Review
  • Saburo HOSOKAWA, Shogo MATSUMOTO, Ryohei TADA, Takuya SHIBANO, Tsunehi ...
    2017 Volume 64 Issue 11 Pages 583-588
    Published: November 15, 2017
    Released on J-STAGE: November 29, 2017
    JOURNAL OPEN ACCESS

    Mn-modified hexagonal YbFeO3 (Mn-YFO) synthesized by a solvothemal method is found to have a higher catalytic activity for C3H8 or CO oxidation than noble metal catalyst, Pd/Al2O3. The catalytic activity is mainly due to amorphous MnOx species located on ab plane of the hexagonal lattice. A small amount of Pd loading on Mn-YFO drastically enhances the catalytic activity; that is, 0.5 wt% Pd/Mn-YFO shows excellent activity for CO oxidation that exceeds the activity of 2.0 wt% Pd/Al2O3. The Pd loading dramatically improves the reducibility of the MnOx species and also CO adsorption to Mn-YFO. Thus, we demonstrate that an extremely small amount of Pd species plays a role as a promoter for the catalytic and reduction functions of the MnOx species on Mn-YFO. It is expected that the establishment of such promoter effect will provide a novel guideline for reducing the use of precious metal resources.

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Paper
  • Ryoichi SOBA, Yukiko TANABE, Takayuki YONEZAWA, Junko UMEDA, Katsuyosh ...
    2017 Volume 64 Issue 11 Pages 589-594
    Published: November 15, 2017
    Released on J-STAGE: November 29, 2017
    JOURNAL OPEN ACCESS

    In this study, microstructural and mechanical properties of the extruded and heat-treated TiNi alloys by sintering the mixture of TiNi pre-mixed powder with titanium dioxide (TiO2) particles were investigated. Pure Ti and pure Ni powder with TiO2 particles were mixed and consolidated by spark plasma sintering (SPS). SPSed TiNi alloy compacts were extruded and heat-treated subsequently. SPSed TiNi alloy compacts had TiNi matrix and Ti4Ni2O phase. Ti4Ni2O phase was formed during SPS by reaction between TiNi matrix and oxygen atoms originated from additive TiO2 particles. Consequently, the heat-treated Ti-50.5 at.%Ni alloy using pre-mixed powder with 1.0 vol.% TiO2 particles showed a high plateau stress of 630 MPa and a good shape recovery of 79.7% in 8% strain applied. The heat-treated TiNi alloy with 1.0 vol.% TiO2 particles revealed the high strength and good shape memory properties. The high strengthening mechanism of the TiNi alloy using pre-mixed powder with TiO2 particles was mainly due to a decrease martensitic transformation temperature by an increase soluted Ni content in TiNi matrix after reaction between TiNi and TiO2.

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  • Momoko IIDA, Kohei YOSHIKAWA, Masakazu TOGO, Atsushi NAKAHIRA
    2017 Volume 64 Issue 11 Pages 595-600
    Published: November 15, 2017
    Released on J-STAGE: November 29, 2017
    JOURNAL OPEN ACCESS

    Aqueous reconstruction process (dissolution and reprecipitation) has been investigated at room temperature for Mg-Al LDH (layered double hydroxides: LDH). Especially, the effect of addition of Ni acetate solution on the microstructure of LDH was in detail examined through the reconstruction process for Mg-Al LDH calcined at 500°C. As a result, the layer spacing and adsorption amount of cation depended on reaction time and reaction solution. Furthermore, the substitution of Ni2+ for Mg2+ in LDH was carried out and the Ni content increased with the time of reconstruction process. Based on these results, it was found that the reconstruction process can be applicable to the synthesis of various dication-substituted LDHs.

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  • Naoto SHIOTA, Masakazu TOGO, Atsushi NAKAHIRA
    2017 Volume 64 Issue 11 Pages 601-605
    Published: November 15, 2017
    Released on J-STAGE: November 29, 2017
    JOURNAL OPEN ACCESS

    Ashes and harmful gasses from volcanoes lead to the air pollution and severe problems for health damage and agriculture. In special, volcanoes more than 50 in Japan are volcanically active and often product a large amount of volcanic ashes. The recycle for waste of volcanic ashes pose a severe problem to the lives of residents near the volcano. The volcanic ashes are composed mostly of SiO2. In this study the syntheses of zeolite from the waste of volcanic ash including SiO2 were attempted through the hydrothermal solution process. The relation between the process of hydrothermal solution process and microstructure of obtained zeolites was investigated and also ion exchange ability against Sr ion was evaluated.

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Special Issue: New Development of Hard Materials used as Cutting Tools and Wear Resistant Tools
Memorial Lecture of JSPM Award
  • Mitsuyoshi MAGANO
    2017 Volume 64 Issue 11 Pages 609-614
    Published: November 15, 2017
    Released on J-STAGE: November 29, 2017
    JOURNAL OPEN ACCESS

    New composite ceramic materials enable to improve mechanical properties and various performances more than monolithic ceramic materials. Generally, composite ceramic materials include more than two different materials, in addition, more than two crystal structures in case of α and β crystal phase composite Si3N4 material in this research. Composite ceramic materials enable to get various different characteristics that show excellent properties, not only mechanical properties but electrical properties, resistance to oxidation and wear. Properties improvement develops many new applications with superior performance more than conventional materials. In this research, we have developed various ceramic reinforced composite, based on Al2O3 and ZrO2 ceramics with carbide and nitride particles or whisker addition. Farther more we have developed α and β crystal phase composite Si3N4 material by researching the sintering additives stoichiometric ratio and sintering condition. Finally we succeeded in applying ceramic composite materials to various industrial parts, for example, Al2O3-TiC thin magnetic slider substrate, Al2O3-SiC whisker based cutting tool, Si3N4 squeezing roll and wear parts, ZrO2-WC ceramics punch and die for high speed pressing.

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Paper
  • Kiyotaka KATOU, Koji SHIMOJIMA, Hiroyuki HOSOKAWA
    2017 Volume 64 Issue 11 Pages 615-620
    Published: November 15, 2017
    Released on J-STAGE: November 29, 2017
    JOURNAL OPEN ACCESS

    WC-Ni3Al hard metal of the composition for WC-25 vol% (Ni-24 at%Al-0.5 at%B) was prepared by vacuum sintering. The powder mixtures of WC, Ni, NiAl (Ni-50 at%Al) and B were treated by wet milling with tumbling ball mill machine for 24 hr and 48 hr. The average particle size of the powder mixtures after wet-milling for 24 hr and 48 hr were 1.69 μm and 1.23 μm, respectively. These powder mixtures were press-molded into the test-piece and sintered in vacuum of (7~9) × 10−3 Pa at various temperature for 1 hr. The densities, microstructures and mechanical properties of the obtained sintered compacts were investigated. When 48 hr wet-milled powder was used and the green compact was sintered at 1425°C for 1 hr, the compact had a relative density more than 99%, transverse rapture strength of 2.2 GPa and vickers hardness of 1330 HV. On the other hand, using 24 hr wet-milled powder, the sintered compact had lower mechanical properties than the compact of 48 hr wet-milled powder due to low density and inhomogeneous microstructure.

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  • Tetsushi MATSUDA, Hideaki MATSUBARA
    2017 Volume 64 Issue 11 Pages 621-625
    Published: November 15, 2017
    Released on J-STAGE: November 29, 2017
    JOURNAL OPEN ACCESS

    Thermal cracking is one mechanism whereby tool degradation occurs. The establishment of an evaluation method for thermal cracking is important in order to develop tool materials with high performance. The thermal shock of tool materials was investigated by repetitive laser irradiation, in particular for Ti(C,N)-based cermets. It was found that the deformation of cermets increased with increasing irradiation power. The present results confirmed that repetitive laser irradiation is effective for assessing the damage behavior of tool materials.

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