Shiro-shoyu is a type of soy sauce (
shoyu) produced mainly from wheat. When raw
shiro-shoyu is heated for pasteurization, the heated
shiro-shoyu often clouds and produces sediment during storage. In order to prevent this phenomenon in typical
shoyu such as
koikuchi- and
usukuchi-shoyu, raw
shoyu is heated (
hi-ire) to denature proteins, left to stand several days (
ori-sage) for flocculation, and then filtered to remove sediment. However, the conventional refinement procedures could not sufficiently clarify the heated
shiro-shoyu. The haze formed in the
hi-ire contained proteins. SDS-PAGE analysis revealed protein fragmentation, suggesting the activation of internal protease by heating. The residual haze present even after both the addition of a flocculant in the
ori-sage process and centrifugation was thought to gradually flocculate and eventually form secondary sediment. A commercially available protease was used in
shiro-shoyu to produce a stable clarified product. Heat treatment to about 90°C with 0.2 % (w/v) or more of the protease significantly improved the clarity of
shiro-shoyu after
ori-sage and subsequent centrifugation. The addition of silica sol after heat treatment with the protease had the best effect on
shiro-shoyu clarity. Nutrient composition of the treated
shiro-shoyu was comparable to that of raw
shiro-shoyu; however, heating resulted in slight darkening. When stored at 50°C for 7 days, the treated
shiro-shoyu maintained its clarity, while raw
shiro-shoyu contained sediment. Thus, the protease treatment is a highly effective method for manufacturing clarified
shiro-shoyu.
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