Distribution behaviors of non-ferrous metals of copper, lead, nickel, cobalt and sodium between matte and slag were studied using slags with a composition similar to industrial copper matte smelting of low grade secondary materials. The distribution ratios of copper, lead and nickel increased with the increasing copper concentration in matte, i.e., matte grade. In contrast, those of cobalt and sodium decreased with the increasing matte grade. Two interesting effects of sodium were found out in the present study. One is to reduce copper, lead and nickel concentration in slag; and the other is suppression of lead evaporation from matte. Both effects results in the increasing distribution ratios of copper, nickel and lead; however, sodium has no influence on the distribution ratio of cobalt. The effect of silicate degree,
SD, of slags on the concentration of non-ferrous metals in slag was also found out. Distribution ratios of copper, nickel, lead and cobalt in present study, in which the
SDs of slags were comparatively low (0.7
~1.3), were 2
~4 times higher than those in the previous study using silica-saturated iron silicate slag (
SD ≃ 1.5). Variation in copper and nickel concentration in slag with matte grade was also dependent on the
SD. These decreased with the increasing matte grade for the slag with low silicate degree. In conclusion, we proposed that the efficient recovery of rare metals, such as nickel and cobalt, in the copper matte smelting of low grade secondary materials is expected when the influences of sodium in secondary materials and a slag with low silicate degree are effectively utilized.
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