品質工学
Online ISSN : 2189-9320
Print ISSN : 2189-633X
ISSN-L : 2189-633X
7 巻, 2 号
選択された号の論文の9件中1~9を表示しています
論説
  • 田口 玄一
    1999 年 7 巻 2 号 p. 5-9
    発行日: 1999/04/01
    公開日: 2016/12/24
    ジャーナル フリー

    Quality Engineering deals with the robustness of function of a product over the all customer's usage conditions.

    The role of management is to make product designess to design robust products so there would be few market claim after entering actual production and shippig them to market. This article discuss the methods that how to make design people to do robust product design. The methods stated here is to test the robustness of the product by taking a Signal factor/s and a Noise factor/s to measure S/N ratio without showing test conditions of noise for the acceptance of the design.

  • 田口 玄一
    1999 年 7 巻 2 号 p. 10-15
    発行日: 1999/04/01
    公開日: 2016/12/24
    ジャーナル フリー

    As the robust design in quality engineering means the product works at various customer's usage conditions. Even we know accurate complete mathematical model, we have to do robust design process for functionality improvement at customer usage conditions. Mathematical modets don't usually include various effects of customers usage conditions. We have to generate variation of each design parameter around each nominal levels selected. Those variations should include not only manufacturing variations but also variations due to environment conditions and deteriorations at customer's conditions. For each setting levels of control factors, two compounded noise levels are set as follows.

    N1 : the level which gives minus side output.

    N2 : the level which gives plus side output.

    As there is usually non-linear mathematical terms for signals, Signal-to-Noise ratio on nominal-is-best is used for robustness using computer simulation design.

開発と研究
  • 横江 末一, 長谷川 正行, 小鑓 喜代治, 後藤 孝夫
    1999 年 7 巻 2 号 p. 32-39
    発行日: 1999/04/01
    公開日: 2016/06/10
    ジャーナル フリー
    Granuration is a useful manufacturing process, which is widely applied in various field of industry. It is especially important for phamaceutical product manufacturers to process or pre-treat raw materials to obtain the intended pellet demensions. In this study, the granulating conditions were optimized for an agitating type granulation process (one of the granulating processes) for pellet production. Parameter design was conducted using the Dynamic Operating Window (speed ratio method), exponential functions were used for the ideal functions followed by the calculation of smaller-the-better and lager-the-better SN ratios evaluate the window size.
  • 小野 元久, 友田 進, 菅原 章
    1999 年 7 巻 2 号 p. 40-44
    発行日: 1999/04/01
    公開日: 2016/06/10
    ジャーナル フリー
    In order to find the optimum processing conditions for a vibration lapping process, a parameter design was conducted. As the ideal function of the lapping process, it was assumed that processing time is proportional to the amount of material removed. The material surface roughness and material types to be processed were considered to be noise factors so that the experimental results might be applied to a wider range. The gain in the SN ratio from this experiment was well reproduced.
  • 田村 希志臣, 高際 裕幸
    1999 年 7 巻 2 号 p. 45-52
    発行日: 1999/04/01
    公開日: 2016/06/10
    ジャーナル フリー
    In the copy machines or printers which adopt the electro-photographic system,toner particles are electrically charged, developed, then images are formed on the medium such as paper. It is very important to accurately measure the amount of charge. In order to improve the technology of electro-photography, parameter design was conducted on a blow-off charge measurement system. As a result, the amount of toner particle charge could be measured with a very good accuracy.
  • 淺原 初木, 太田 裕一郎, 竹田 秀一, 丸本 正彦, 佐藤 俊次
    1999 年 7 巻 2 号 p. 53-59
    発行日: 1999/04/01
    公開日: 2016/06/10
    ジャーナル フリー
    The infrared spectro-photometry is a method to measure the degree of infrared radiation (IR) absorbed in the material to identify a chemical compound. Identification is made by comparing the spectrum of a sample with the spectrum of a standard substance having an expected structure. To improve the objectivity of judgment, Mahalanobis distance was used by comparing the degree of correspondence between the sample and the standard. For testing, a compound having polymorphism which belongs to a group of compounds having the same structure but different physical property such as solubility was selected. This type of sample is hard to discriminate by IR spectra. From the normal crystal, approximately 200 IR spectra were measured. The absorption rate of each wave number in a spectrum was considered as the characteristic to be used for the construction of Mahalanobis space. After the comparison of the Mahalanobis distances between normal and abnormal crystals,it was proven that the discriminating power was excellent, although there existed the multi-collinearity problem. This problem was lessened by eliminating the highly correlated peaks and reselecting the characteristics. Mahalanobis distance approach is an effective method in quantifying the degree of correspondence of infrared spectra, also in discriminating different substances.
  • 小鶴 浩之, 丸川 雄二, 山根 健二, 大柴 知美
    1999 年 7 巻 2 号 p. 60-66
    発行日: 1999/04/01
    公開日: 2016/06/10
    ジャーナル フリー
    Taguchi Methods have been used to improve the product quality in various indusutries. We have applied these methods in the development of developers and toners with good results. In this paper, the development of a high quality developer is reported. The developer formulation and production conditions were studied as control factors. The environmental conditions during the carrier and toner mixing stage were considered as noise factors. From the study, a developer having only a small fluctuation in triboelectric charge due to environmental changes and deterioration was successfully obtained.
  • 長谷川 良子, 加部 勇, 能地 和子
    1999 年 7 巻 2 号 p. 67-74
    発行日: 1999/04/01
    公開日: 2016/06/10
    ジャーナル フリー
    The objective of this study is to improve overall judgment of a health examination using Mahalanobis distance by summarizing the correlation of various types of data, instead of observing the data item by item as is currently done. In this study, only the data such as gender, age, the questionnaires of previous and this year, urine tests and blood tests of only previous year were used and predicted the health condition of this year. For the reliability improvement of final diagnosis, an orthogonal array was used to assign the items which were used in the beginning of the study. The effects of these items on Mahalanobis distance were observed and insignificant effects were screened out to improve the efficiency of final diagnosis.
  • 研究段階でのパラメータ設計結果の実用性の検討
    西内 典明, 矢野 耕也, 丸山 英之
    1999 年 7 巻 2 号 p. 75-80
    発行日: 1999/04/01
    公開日: 2016/06/10
    ジャーナル フリー
    Parameter design using dynamic characteristics is the core of Quality Engineering. In our first report of this study, a spray drying granulation process was studied using a non-dynamic characteristic. In the second report, dynamic characteristic was used. However, there still exist some problems applying the results obtained from the research and development stage to the actual manufacturing process. The final objectives of this study was to apply the spray drying granulation techniques to the manufacturing of our products : herb extracts. It involves the following questions : (1) Will the conclusions be robust against multi-variety products ? (2) Can the conclusions be reproduced in a large scale commercial production as much as ten times larger than the scale of laboratory research ? (3) Can the quality characteristics of these products satisfactorily meet the requirements ? In this report, it was studied (1) if parameter design study could optimize till robustness against various product variety changes, (2) if the conclusions could support the existing technology (such as thermo-fluid analysis using the computer), and (3) if one of the most important quality characteristics, the effect on the moisture content of powder, could be further discussed. The study results supported that such development activities in our study could be used to satisfy the above said objectives.
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