High-strength steels are increasingly used in automobiles as a means of reducing auto body weight. However, in many cases, deterioration of dimensional accuracy is a problem. In particular, the increased springback of high-strength steels is a problem when press-forming parts. As a fundamental study, the relationship between springback and residual folds in formed parts was examined by experiments and calculation. In the actual manufacturing process, parts are formed in multiple steps, and the fold remaining in the work after bending must be flattened. While folds in mild steel are easily flattened using a flat die, it is difficult to flatten folds in high-strength steel using the same die. Although this is one cause of poor dimensional accuracy, little research has examined the problem of residual folds. In this study, two methods of flattening folds were examined by experiments and CAE, and a five-point reverse bending method was proposed. The results showed that flattening with a flat tool is insufficient to eliminate the fold in high-strength steel, but in contrast, a fold in a 980MPa high-strength steel sheet was completely flattened by five-point reverse bending.
View full abstract