Limestone and dolomite have many uses for the important materials of industry, but the quality of their manufactures usually cause many troubles on practical use and the causes are often discussed from each standpoint. Therefore, the manufacturers are also making every efforts for the control of manufacturing process and the quality of raw materials.
In order to know the constitution of impurities contained in limestone and dolomite and their act in the manufacturing course, the present authors collected 12 kinds of the low quality limestone and dolomite for sample from the whole country in Japan. First investigated the physical and chemical. properties of sample rocks in detail, next examined the constitution of a difficult soluble impurities separated from sample rocks by acid dissolution process, more analysed the reaction course between the impurities and pure CaCO
3 or MgCO
3 at the high temperatues by X-ray analysis.
The results are summarized as follows; the minute existences of MnO and P
2O
5 as the special components are found 10
-5 degree at all sample rocks by the colorimetric determination. The acid dissolution velocity of rock is remarkably influenced the density of structure and the content of impurity. Above all the higher the content of silica becomes the stronger the strength of structure increases, but the more the acid solubility decreases. According to the acid dissolution method of the silicatic fertilizers, the impurities in sample rocks were separated as a difficult soluble matter from the acid solution and their constitutions were analysed from X-ray diffractometer patterns. The constitution of the impurities extracted from rock were mainly formed with crystalline and amorphous silica, more several clayey minerals attached to them. The particular peaks of quartz for a crystalline silica and them of illite, moscovite, serpentine for clayey minerals were clearly found on the X-ray chart, but their intensities have an effect on the specificity of mineral bed. There, it was distinct that a minute amount of manganse and alkali in the lime manufactures came from the impurities in rock. At the high temperatures from 500°C to 800°C the impurities were increasing acid solubility with separating free Al
2O
3 and Fe
2O
3 because the clayey minerals contained in them dehydrated. But beyond 800°C decreasing acid solubility again because the recrystallization of free R
2O
3 advanced. Pure CaCO
3 was increasing an activity with decomposing to CaO beyond 825°C and rapidly reacting with the impurities. The reaction products were composed of β-2 CaO·SiO
2, α′-2 CaO·SiO
2, 2 CaO·Fe
2O
3 and 3 CaO·Al
2O
3 etc. and easy soluble in hydrochloric acid. Moreover pure MgCO
3 was gradually stabilizing with decomposing to MgO and hardly reacting with the impurities. The reaction products were composed of forsterite, enstatite, ferrite, spinel etc. and difficult soluble in hydrochloric acid.
The above compounds are often found in calcined lime and dolomite and easily separated from the high quality part by screening or blowing. The low quality part separated should be used for a calcium magnesium silicatic fertilizer or a hydraulic cement mortar.
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