Refractory lining of cement and lime rotary kilns is exposed, at high temperatures, to strain and shearing due to rotation of the kiln. One of the many factors influencing an increased refractory life is an increase in the latter's high temperature strength.
From this point of view, specimens consisting of the same ratio of chrome are and sea water magnesia were fired at 1750°C, 1800°C, and 1850°C. The relationship between high temperature characteristics and the microtexture of the resulting fired test pieces was studied.
High temperature characteristics was measured using an HMOR furnace with a three-point bending system and the microtexture was observed using a SEM and an EDS.
At 1200°C the silicate phase was seen to have some influence on the hot strengh on all test specimens. Those fired at 1850°C for two hours exhibited the highest value followed by those fired at 1800°C for two hours then by those fired at 1750°C for two hours. Test specimens fired at 1800°C and soaked at six hours gave lower value compared to those fired at the same temperature but soaked for two hours.
At 1400°C, the hot strength was seen to have been influenced by the spinel bonds. Again, specimens fired at 1850°C for two hours gave the highest hot strength value. But this time, those fired at 1800°C for 6 hours gave the second highest value followed by those fired at the same temperature but soaked for two hours then by the specimens fired at 1750°C for two hours.
SEM/EDS observations showed that at 1850°C firing and two hours soaking, Cr
30
3 in the spinel bond has higher peaks compared to Fe
20
3. A similar pattern is seen on those specimens fired at 1800°C and soaked for six hours. At 1800°C and two hours soaking, Cr203 peaks, although still higher, already approaches that of the Fe
20
3 peak. At 1750°C, this gap is further shortened.
This high quantity of Cr
20
3 in the spinel bond has great influence on the hot strength of the bricks. This suggests that high temperature firing in actual manufacturing process of basic refractory bricks is a very important factor.
In actual usage, the basic refractory bricks having the same texture as those exhibited by test specimens fired at 1850°C, in this study, exhibited increased refractory life.
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