The waste concrete is exhausting in very large quantity by scraping architectural concrete so that its treatment is recently attracting as big social problem on environmental disruption. Concerning to this problem, studies were made to investigate preparations of reclaimed cement and recycled concrete aggregate from waste concrete.
One kind of waste concrete (age of 52 years), two kinds of mortar (age of 1 year) using silica sand and limestone sand as aggregate respectively were chosen as sample. Those concrete and mortars were separated in three parts of coarse aggregate (upper 1 mm), fine aggregate (125μm-1 mm) and cement hydrate part (under 125μm) by sieving ground samples. As a countercheck for excess silica causing of inseparable fine aggregate came into the cement hydrate part, CaO/SiO
2 mole ratio of the hydrate part was adjusted to the ratio 2.8 as the same composition with normal portland cement clinker by adding limestone powder and then the hydrate part burned at 1450°C for 1h to prepare reclaimed cement clinker.
The X-ray diffraction patterns and chemical composition of the reclaimed cement clinker made by the above process were almost similar to those of normal cement clinker. The reclaimed cement was prepared by adding gypsum 3% to the clinker and grinding until Blaine surface-area of 3500cm
2/g. However, the compressive strength for hardened mortar (cement/sand weight ratio 0.5) of the reclaimed cement was only about 60kgf/cm
2 after 28 days. This finding seemed to be caused by the presence of free lime (1.6%) remained in the cement.
In order to rise up the above strength, it was needed to adjust closely to the chemical composition of normal cement by adding required amounts of Fe
2O
3 and Al
2O
3 besides CaO. Consequently, the compressive strength of the improved reclaimed cement was much increased to 370kgf/cm
2 after 28 days which was almost the same to that of normal cement. As the above, it was apparent that the preparation of reclaimed cement from waste concrete was a useful process for recycling calcium resource.
In the other hand, the surface of aggregate particles separated by grinding waste concrete was usually covered with hardened cement hydrate but the rough surface was possible to change to the smooth surface to removed the hardened cement hydrate from the surface by dissolving with 0.5mol/dm
3 HNO
3 solution. After finishing the dissolution, big crystals of a-type gypsum hemihydrate were obtained from the filtrate by adding 0.25mol/dm
3 H
2SO
4 solution as the equivalence to make the hemihydrate.
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