Supposing the thermal shock which take place in the heat-exchanger due to misoperation of valves, thermal shock test of explosive plugged part is conducted under severer condition than that in service.
Microscopic inspection (×200) of the section of specimen after thermal shock test, ultrasonic inspection and observation of acoustic emission during testing are conducted to detect the peeling of bonded boundary and cracking in the material.
SUS 321 steel, 21/4 Cr-1 Mo steel and SUS 304 steel are used as testing materials, supposing the material of the super heater, and evaporator of F B R, and steam generater of P W R, respectively.
Low detonation velocity explosive and reverse detonation method are used for the plugging of specimen.
Range of temperature variation are also desided supposing the operating temperature of secondary cooling circuit of each type of reactor.
Reasults of testing are plotted against the number of heating and cooling cycles. However, peeling is seemed to take place in short period after beginning of the testing, considerable number of cycles are required to initiate the cracks and to propagate them to inside of plug or outside surface of tube plate.
Mechanism of fracture due to thermal shock are considered and it is concluded that there are three type of fracture depending on the result of welding.
Conclusions of these investigations are obtained as follows.
1. Failures of explosive welded part are divided into two types, peeling and cracking.
2. There are three type of crack initiation, i. e. crack initiation from peeling, crack initiation from unbonded zone near the surface of tube plate, and crack initiation from melting zone in bonded boundary.
3. It is possible to distinguish the peeling and cracking by AE, however, it is impossible to distinguish the above three type of crack initiation by AE.
4. Peeling occurs immediately after beginning of test but cracking occurs after 150-200 cycles in SH, 200-400 cycles in EV and 1000 cycles in SG.
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