To improve the reliability against stress corrosion cracking (SCC) of stainless steel welds by using surface crack harmless technology via peening, an analytical study was conducted assuming residual stress, material properties (
Ksc(
l))and four crack aspect ratios (
As). The results of the numerical analysis were as follows.
(1) The maximum crack depth that can be rendered harmless (
ahlm) increases with increasing compressive residual stress and the
Ksc(
l). However, the effect of As was very small.
(2) The calculated values of
ahlm are 0.5-1.5 mm. A crack at 80% of the
ahlm is defined as a crack that should be detected accurately by nondestructive inspection (NDI).
(3) If large and deep residual stresses are introduced by peening after weld repair, not only
ahlm can be increased and necessary cracks are accurately detected, but also the number of detected cracks can be reduced, leading to a reduction of the number of weld repair areas. This will ensure the improvement of reliability and rationality against SCC.
(4) If a crack detected during NDI is not subjected to peening after weld repair, it is necessary to detect even shallow cracks by the NDI method with extremely high crack detection probability. Therefore, the NDI time becomes longer, and the number of weld repair areas increases. However, it is difficult to improve the reliability and rationalize the maintenance.
View full abstract