In the current investigation, the reduction kinetics of synthetic nickelferrite powder and pellet with hydrogen gas has been studied by a thermobalance method at temperatures between 400° and 900°C. The hydrogen reduction process of nickelferrite powder has also been examined by means of an X-ray diffractometer, infrared absorption spectra and a transmission electron microscope. The experimental results obtained are summarized as follows:
(1) The beginning point of the reduction of nickelferrite with hydrogen gas is about 315°C and the fractional reduction,
R, of nickelferrite increases parabolically with increasing reduction time. Furthermore, the reduction curves of the nickelferrite pellet in the range 0 to 80% in the fractional reduction are well represented by the experimental equation derived by McKewan, which is commonly used for the reaction controlled by the interfacial areas.
(2) Apparent activation energies on the hydrogen reduction of the nickelferrite pellet are 15.8 kcal/mol below 600°C and 9.1 kcal/mol above 600°C, respectively. The values agree well with those obtained previously for iron oxide.
(3) The rate of reduction of the nickelferrite pellet is proportional to the partial pressure of hydrogen gas at 500° and 700°C.
(4) According to the data obtained from X-ray analysis and infrared absorption spectra, it is obvious that the reduction process of nickelferrite with hydrogen gas may proceed in the order of the following steps; 3NiFe
2O
4+4H
2→3Ni+2Fe
3O
4+4H
2O and Fe
3O
4+4H
2→3Fe+4H
2O at 500°C, and 3 NiFe
2O
4+4H
2→3Ni+2Fe
3O
4+4H
2O, Fe
3O
4+H
2→3FeO+H
2O and FeO+H
2→Fe+H
2O at 700°C. The reduction products, metallic iron and nickel, finally form an iron-nickel alloy.
(5) From the observation under transmission electron microscopy, it is found that the reduction products formed by the hydrogen reduction of nickelferrite preferably exist as a complex mixture rather than the unit particles.
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