It has been known experimentally that oxygen contents in cast iron products often show remarkably scattering values even in a same kind of products, the unexpectedly high or low values of which are hardly comparable with those evaluated from previous works on the equilibrium between carbon and oxygen in carbon-saturated molten iron. This can be attributed to the difficulty in determining the oxygen content in cast iron owing to the presence of graphite. In order to examine the equilibrium of carbon and oxygen in carbon-saturated molten iron, experiments were carried out in the graphite crucible under CO atmosphere by means of a sampling method established by the present authors: The method consisted of sucking white iron samples from the melt by a thin silica tube and immersion into mercury. Analysis of oxygen was carried out by measuring the electric conductivity in argon-carrier fusion which has the accuracy of less than ±2 p.p.m. within the range of less than the 10 p.p.m. oxygen content.
The results obtained are as follows:
(1) The solubility of carbon in molten iron will be expressed by
C%=1.33+2.59×10
−3×
t°C.
(2) Relations between carbon and oxygen in carbon-saturated molten iron will be
C(g)+O=CO, log
K4(=
PCO2⁄
PCO×O)=9,018⁄
T−6.045,
log
K3(=
PCO⁄O)=613⁄
T+2.775, C+O=CO (carbon saturation),
O+CO=CO
2 (carbon saturation), log
K7(=
PCO⁄C%×O%)=1.239⁄
T+1.711.
(3) The activity coefficient of carbon and oxygen in carbon-saturated molten iron will be
log
fc=−847⁄
T+2.055−log{1.33+2.59×10
−3(
T−273)},
log
fc=300⁄
T−1.283.
(4) The oxygen content of carbon-saturated molten iron is extremely low. Consequently, the equilibrium product (C).(O) does not show a large value, and the activity coefficient of oxygen obtained is not an extremely small value.
(5) To determine the exact oxygen content in carbon-saturated molten iron it is essential to prevent graphite from precipitation in samples as much as possible. Furthormore it is necessary to establish an analytical method which is possible to determine an extremely low oxygen content up to the level of 0.0001%.
View full abstract