The Ni–20Cr alloy was oxidized at 1373 K at various oxygen partial pressures, ranging from 10
−7 to 10
4 Pa, which were controlled by Ar–O
2 mixtures. A large difference was observed between the oxidation behavior in a high
PO2 (≥10
2 Pa) range and that in a low
PO2 (≤1 Pa) range. Detailed experiments were carried out in
PO2 of 10
4 and 1 Pa, the former being typical in high
PO2 and the latter in low
PO2. The mass gain-time curves showed that the growth rate of scale in the low
PO2 lie between the parabolic and linear law, while that in the high
PO2 obeys the parabolic law, which indicates that the scale formed in the low
PO2 is less protective than that in the high
PO2. It was found, on the other hand, that the oxide scales formed in the low
PO2 were more adherent to the alloy than those formed in the high
PO2. In the high
PO2 a large amount of spalling was observed on cooling even in short time oxidation. The oxide scales formed in the low
PO2 were uniform in thickness and rather porous, while those formed in the high
PO2 were dense and non-uniform in thickness. In the low
PO2 a number of small voids were found at the oxide-alloy interface. In the high
PO2, however, large voids were found; this suggests the occurrence of plastic deformation of the oxide and the alloy by the stress induced in the growing scale. The above difference in oxidation behavior can be ascribed to the difference between growth mechanisms of the oxide scale in the high and low
PO2.
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