Seikei-Kakou
Online ISSN : 1883-7417
Print ISSN : 0915-4027
ISSN-L : 0915-4027
Volume 35, Issue 7
Displaying 1-11 of 11 articles from this issue
Index
Foreword
Special Issue on Research Reviews : Recent Research Trends of Polymer Processing
Technical Reports
Principia
Original Paper
  • Kaname Kondo, Hidetoshi Yokoi
    2023 Volume 35 Issue 7 Pages 244-251
    Published: June 20, 2023
    Released on J-STAGE: July 20, 2023
    JOURNAL FREE ACCESS

    Transparent polypropylene (PP) decorative sheets make an ideal molding material in terms of recyclability. However, surface defects, particularly wrinkling, occur in PP sheets during the inmold injection molding process. In this study, we analyzed the occurrence of wrinkles in decorative sheets by visualization experiments of the molding process as well as clarified the relationship between wrinkle depth and molding conditions, and measured the sheet deformation amount and shear force between the sheet and cavity surface. We found that the wrinkle generation phenomenon of PP sheets was caused by sheet deformation along the flow direction with sheet slippage on the cavity surface after passage of the flow front. The sheet deformation decreased as if according to a power-law distribution in line with increasing screw injection speed and it occurred over the front contact area for only a very short time immediately after the flow front passed. Based on these results, we proposed a sheet deformation model, where at the moment the flow front passed, the perpendicular force FZ and derived frictional force FS to the cavity surface did not rise enough to fix the sheet onto the cavity surface. Therefore, the sheet slipped on the mold surface and deformed with thermal expansion and deformation stress caused by flowing melts. After the FZ derived FS rose enough to fix the sheet onto the cavity surface, the sheet deformation stopped. These deformations in micro regions were integrated and the sheet wrinkle which had occurred was thought to be due to the redundant length of the sheet.

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