In the casting industry, self-transfer-type automatic pouring system, such as synchronizes the movement of the ladle to than of the mold line and pours the molten metal to a pouring basin in the mold has been developed. However, this system has the problem that sloshing (liquid vibration) of molten metal in the ladle occurs when the ladle transfer accelerates. Consequently, when the pouring stream of molten metal behaves violently by sloshing of molten metal in the ladle, molten metal cannot be poured into the mold accurately. And, since contamination is generated in the molten metal by sloshing, the quality of casting products is degraded. Therefore, this paper proposes a new control design concerning with the tracking control to a moving mold and sloshing suppression control to the liquid in the ladle. In the proposed system, 2-DOF control system is applied to track the ladle to the moving mold. The time varying gain filter is given in the 2-DOF control system in order not to occur the sloshing at the beginning of tracking to the mold line and after that, track smoothly to mold line. Furthermore, for sloshing suppression control, controllers are designed by Hybrid Shape Approach that considers both time and frequency characteristics. The controller designed by Hybrid Shape Approach has a notch filter corresponding to natural frequency of sloshing of liquid in the container without direct feedback of sloshing in order to suppress the sloshing. The effectiveness of the proposed control system is shown through experiments in a liquid container transfer.
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