Catalytic performance and the surface character of the Ga
2O
3 supported Bi-Mo complex oxides were studied to achieve direct formation of methacrolein from isobutane.
Bi
2Mo
3O
12 (α phase) and Bi
2Mo
1O
6 (γ phase) showed higher catalytic activity than Bi
2Mo
2O
9 (β phase) for isobutane partial oxidation. Supporting Ga
2O
3, which is an active catalyst for dehydrogenation of hydrocarbons, onto the oxides, enhanced the catalytic activity.
The optimum amount of supported Ga
2O
3 on Bi
2Mo
3O
12 was about 3 wt% for methacrolein formation. In the presence of oxygen, a remarkable amounts of hydrogen over Ga
2O
3 during the isobutane oxidation but no hydrogen was formed over Ga
2O
3⁄Bi
2Mo
3O
12. It is confirmed from TPR that Ga
2O
3 and Bi
2Mo
3O
12 were not reduced until 550°C but the reduction of Ga
2O
3/Bi
2Mo
3O
12 started at 350-380°C. The on-set temperature in TPR of the Bi-Mo complex oxides decreased to 350-380°C from 500°C by the supporting Ga
2O
3 onto the oxides, and the catalysts after TPR measurement are composed of BiO, Bi, and MoO
2 in addition to Bi
2Mo
3O
12. These results suggest that the hydrogen spillover took place over supported catalyst.
Ga
2O
3/Bi
2Mo
3O
12 catalyst showed higher activity and high selectivity for methacrolein at 450°C. The improvement in the selectivity for methacrolein of the Ga
2O
3/Bi
2Mo
3O
12 may be explained as following. Isobutane is adsorbed on the surface of Ga
2O
3 to form hydrogen atom and
t-butyl fragment and both formed species migrates to Bi
2Mo
3O
12 surface. Migrated hydrogen may modify the Bi
2Mo
3O
12 surface property by the reaction with oxide ions, which is active for the deep oxidation resulting in high selectivity for methacrolein.
In the non-aerobic oxidation of isobutane over the Ga
2O
3/Bi
2Mo
3O
12 catalyst, the formation rate of CO
x significantly reduced, and methacrolein and isobutene were selectively obtained when the reduction degree of the catalyst was lower than 0.3% at 450°C.
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