Determination of the mole ratio (F/P, where F and P are the amounts of formaldehyde and phenol, respectively) of resol type phenol-formaldehyde resins by pyrolysis gas chromatography was examined.
Samples of different F/P ratios (1.0, 1.5, 2.0, 2.5) were prepared by using NaOH as catalyst. Shimadzu GC-IC gas chromatograph was used with Shimadzu PYR-IA pyrolysis apparatus. Conditions of analysis were as follows: Column, Chromosorb W (80100 mesh) coated with dinonyl phthalate (20%), 3 mm in diameter, 1.5 m in length; column temperature, 120°C; detector temperature, 170°C; carrier gas, helium, 60 m
l/min; pyrolysis temperature, 700, 750, 800, 850°C. About 5 mg of the sample was pyrolyzed in each run.
Although phenol,
o-cresol,
p-cresol, 2, 6-xylenol, 2, 4-xylenol and other compounds were detected in pyrolysate, the phenol,
o-cresol,
p-cresol were selected for the determination of the mole ratio. The ratios of
o-cresol/phenol and
p-cresol/phenol in the pyrolysate were determined, and the relationship between the above-mentioned ratios and the mole ratios was examined. The results were as follows.
(1) Compositions of the pyrolysates of uncured resins and the corresponding cured resins were almost the same. In the case of the cured resins, a stable base line was attainable immediately after air purge. How ever, in the case of uncured resins, the base line was disturbed for a long time by gradual emergence of methanol, water and unreacted phenol derived from the samples after air purge. This defect was excluded by the use of cured resins.
Thus, cured resins were suitable for the pyrolysis, and uncured resins were cured by heating at 135°C for 60 min. (JIS K 6802, 6909, the condition for determining non-volatile contents of liquid phenolic resins).
(2) At 850°C cresol in the pyrolysate decreased, and the standard deviation of F/P was large. At 700800°C, the standard deviations (as F/P) were 0.10.2, so that the determination of the mole ratios was satisfactory.
The main source of error was fluctuation of the pyrolysis temperature. In this respect, lower pyrolysis temperature is desirable. But, it should not be too low since at 700°C the experimental data indicated the delay of the pyrolysis. Accordingly 750°C was recommended for the pyrolysis temperature.
(3) This method was applied to the analysis of commercial samples of known mole ratio. It was observed that higher values were obtained for samples which were prepared by using alkaline earth hydroxides as catalysts. This fact suggests that the difference in the catalysts used in preparing samples can be detected by comparing the result of this method to that obtained by the I. R. or U. V. spectrophotometric analysis.
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