Journal of the Ceramic Association, Japan
Online ISSN : 1884-2127
Print ISSN : 0009-0255
ISSN-L : 0009-0255
Volume 66, Issue 747
Displaying 1-7 of 7 articles from this issue
  • Raisaku KIYOURA, Toshiyuki SATA
    1958 Volume 66 Issue 747 Pages 49-59
    Published: March 01, 1958
    Released on J-STAGE: April 30, 2010
    JOURNAL FREE ACCESS
    The factors for the selections of metals to be added to alumina were discussed after the fabrication experiments were described. Since thirteen metals given at Table 2 could be added as metal components in the cermets, all of these metals, their mixtures and industrial ferro-alloys were used in experiments. The mixing of metal and alumina components were made in small steel mill using tungsten carbide balls and methanol for 15-20 hours. The mixed batches were pressed under 1000Kg/cm2 to 4×12×68mm. bars, and were sintered for 1 hour in the molybdenum furnace in the atomosphere of hydrogen dried by P2O5.
    The results of sintering experiments were summerized in Table 4 and 5 where composition, sintering temperature, shrinkage, bulk density, water absorption, and transverse strength at room temperature and at 1000°C in air are listed. Contact angles of molten metals on alumina supports were measured at room temperature and listed in Table 6. From these, experiments, the following results were obtained; The cermets containing Sn, Al, Ag, Cu, Mn, and Si were impossible to sinter. Al, Mn, Si, and Ti metals were partially oxidized in this atmosphere. Strengths at room themperature increased in the order of Ni, Co, Fe, Cr, this order being also that of the decrease of contact angle values (except of Co), while the 1000°C-strength was supposed to be related to the oxidation resistance of metals. Tungsten and molybdenum were oxidized and sublimed at the 1000°C-tests. The strength of alumina-chromium or alumina-chromium alloy cermets were generally high, and this might be related to small contact angles of Cr or Cr-alloy.
    Two groups of factors are considered to raise the strength of cermet. These are (1) the factors to promote sintering and (2) the factors concerning to the good texture of sintered body. The former factors are; particle size and crystal grade of original materials, the slight oxidation of metal by oxygen component in the sintering atmosphere and by reaction with alumina, and contact angle and surface tension of metals; and the latter factors are the strength and the microstructure of oxide phase, metal phase, and boundary phase. The strength of boundary phase between metal and oxide is related to physical adherence and the difference in thermal expansion coefficients between oxide and metal phase. It is apparent from the above two factors that iron or chromium metal and these alloys have suitable qualities to be added to alumina.
    It is considered that the different sintering atmospheres, especially some changes in oxygen content in hydrogen atmosphere, may be required for the respective metals, and these contents may be approximately the same as those in the oxidation and reduction equilibrium of metals calculated from their free energy values. The abrupt adsorption and desorption of hydrogen at temperatures of phase transformation of metals may have also an important effect on the boundary adherence. The presence of carbon in a hydrogen furnace causes the carbide formation in Cr, Mo and W metals through CO gas, and the formation of Al metal, carbide and oxycarbide by contact with alumina, finally the formation of the AlO and Al2O vapors. The reactivity of metals with alumina to produce AlO and Al2O increases in the order of Ni, Co, Fe, Cr with relation to the smaller contact angles. Ti has a great reactivity with alumina. The water vapor pressure inhydrogen, calculated by using the oxidation and reduction equilibrium of metal-alumina compound (for instance, spinell) is generally lower than those calculated similarly with metals alone. It is, therefore, thaught from these results that the vapor pressure of water actually present in hydrogen is perhaps less than the calculated value (Table 7) from metals only. (Rf. This Journal, 64, 183 (1956)
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  • Kiyoshi OKAZAKI
    1958 Volume 66 Issue 747 Pages 59-65
    Published: March 01, 1958
    Released on J-STAGE: April 30, 2010
    JOURNAL FREE ACCESS
    In the previous paper, the author reported on the sintering phenomenon of Barium Titanate ceramics, especially their expansion and shrinkage characteristics during the firing process. This time, in order to find out the best firing condition of Barium Titanate ceramics, the decomposition curve of BaCO3 at high temperature was measured. The method of measurement was to observe the change in the weight of test pieces continuously as a function of both temperature and time over the temperature range from room temperature to 1300°C, using a thermo-balance with strain meter. The results obtained are summarized as follows.
    (1) In the firing process of Barium Titanate, the libration of CO2 occurred over a temperature range from 600°C to 1100°C. It was made clear experimentally that the abnormal expansion phenomenon reported in the previous paper occurred when the escaping speed of CO2 exceeded 0.1cm3/sec per unit volume of sample.
    (2) In the reaction of decomposition librating CO2 at constant temperature, Jander's equation has been valid exactly. Applying these results, the activation energy of reaction was calculated to be 73kcal/mol. Futhermore, applying this value, it was found that at a certain rate of temperature raising the calculated decomposition curve of BaCO3 coincided with experimental curve.
    (3) By adding clay to a few weight percent, the activation energy of reaction increased slightly and shrinkage reaction at higher temperature was accelerated considerably.
    (4) If the raising of temperature was kept at a rate of 0.8-12°C/min in the firing process, it was possible to avoid radical abnormal expansion phenomenon. Furthemore, by the experiments on frequency constant for radial mode vibration, residual polarization and so on it was made clear that the sample prepared under such condition showed excellent electrical and acoustic properties.
    (5) The thermo-balance with strain meter was very convenient for such an investigation as this, because it was possible to record the change of weight automatically within a limit of 1 milli-gram error.
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  • Toshiyoshi YAMAUCHI, Renichi KONDO, Atsushi NAKAMURA
    1958 Volume 66 Issue 747 Pages 65-69
    Published: March 01, 1958
    Released on J-STAGE: April 30, 2010
    JOURNAL FREE ACCESS
    A study was carried out to know the influences of additional light burnt magnesia on several properties of portland cement, blast furnace portland cement and sulfated slag cement.
    In portland and blast furnace cements, the addition of light burnt magnesia retards the setting time slightly, decreases the fluidity and the strength, increases the expansion due to hydration, and decreases the drying shrinkage to some extent.
    In sulfated slag cement, light burnt magnesia added as an alkaline exciter gave the properties of low fluidity, low initial strength and very low heat of hydration, and somewhat higher shrinkage. Additional portland cement clinker gave the high fluidity and the high initial strength. Higher the amount of clinker, shorter the setting time, but too much addition of clinker decreases the strength. Expansions through autoclave test as well as during hydration were markedly increased by an interaction between magnesia and clinker, and drying shrinkage was also increased particulary by an excessive addition of light burnt magnesia.
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  • [in Japanese]
    1958 Volume 66 Issue 747 Pages C71-C75
    Published: March 01, 1958
    Released on J-STAGE: April 30, 2010
    JOURNAL FREE ACCESS
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  • [in Japanese]
    1958 Volume 66 Issue 747 Pages C76-C80
    Published: March 01, 1958
    Released on J-STAGE: April 30, 2010
    JOURNAL FREE ACCESS
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  • [in Japanese]
    1958 Volume 66 Issue 747 Pages C81-C82
    Published: March 01, 1958
    Released on J-STAGE: April 30, 2010
    JOURNAL FREE ACCESS
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  • [in Japanese]
    1958 Volume 66 Issue 747 Pages C83-C88
    Published: March 01, 1958
    Released on J-STAGE: April 30, 2010
    JOURNAL FREE ACCESS
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