The hydration of 3CaO⋅Al
2O
3 in the presence of CaSO
4⋅2H
2O and Ca(OH)
2 is remarkably retarded. The study aimed to clarify the mechanism of the excessive retardation. When 3CaO⋅Al
2O
3 was dispersed in suspension of CaSO
4⋅2H
2O and Ca(OH)
2, the interaction between solid and liquid phases as a function of hydration time was investigated. The results are summarized as follows:
(1) The concentration of Ca
2+ and SO
42- in liquid phase give usually 1.80g CaO/l, 1.02g SO
3/l, respectively, independent on mixing amounts of CaSO
4⋅2H
2O and Ca(OH)
2. On the other hand, Al(OH)
4- eluted from 3CaO⋅Al
2O
3 is extremely little.
(2) The retention period at the highest concentration differed depend on mixing amounts of CaSO
4⋅2H
2O and Ca(OH)
2.
(3) After the end of this period, the coprecipitate which suggested solid solution consist of 3CaO⋅Al
2O
3⋅CaSO
4⋅12H
2O-4CaO⋅Al
2O
3⋅
xH
2O system as shown 7.6-9.6Å phase was rapidly produced on 3CaO⋅Al
2O
3 surface.
Therefore, the added CaSO
4⋅2H
2O and Ca(OH)
2 describes two roles as follows:
(A) CaSO
4⋅2H
2O and Ca(OH)
2 are required to keep at the highest concentration of Ca
2+ and SO
42- in liquid phase.
(B) The remained CaSO
4⋅2H
2O and Ca(OH)
2 except for above (A) is present.
Since CaSO
4⋅2H
2O and Ca(OH)
2 corresponding to above (B) is reacted with 3CaO⋅Al
2O
3, AFt and AFm phases are immediately formed, the resulting 3CaO⋅Al
2O
3 surface is partly coated by these phases. However, this cause was not essentially on the excessive retardation. Because 3CaO⋅Al
2O
3 is covered by the highest concentration of CaSO
4⋅2H
2O and Ca(OH)
2 corresponding to above (A), consequently, during this period, the elution of Ca
2+ and Al(OH)
4- from its surface has not been able to recognize. Therefore, the hydrates is not produced, and the hydration stops apparently.
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