The preparation of ZrC powder from ZrCl
4 and C with a stoichiometric amount of reducing metal has been investigated from 300° to 1100°C under an argon flow (150-200ml/min). Activated carbon was used as the carbon source and the influences of Al and Mg metals were examined. Zinc, as a reducing metal, was entirely ineffective in this reaction. In the ZrCl
4-Al-C system, the formation of Al
3Zr alloy was observed from 500° to 1000°C, and the carburization proceeded above 800°C, but the evaporation loss of ZrCl
4 was about 65% after 1100°C-1h heating. On the other hand, in the ZrCl
4-Mg-C system, ZrC was formed above 500°. In this reaction, the formation of Zr metal from 500° to 700°C and of MgCl
2 from 400° to 1000°C was observed. Due to some amount of oxygen contained in the raw material, MgO and ZrO
2 were obtained above 400°C and 800°C, respectively. At the Mg/ZrCl
4 molar ratio of 3 (1.5 times the stoichiometric ratio), ZrO
2 was not observed and an increase in ZrC and MgO was observed. MgO and MgCl
2 were removed by washing the product in 1N HCl solution, and the product obtained from the carburization of ZrCl
4 above 800°C was the single phase of ZrC. ZrC powder whose particle size ranged from 0.1 to 0.3μm with the lattice constant of
a=4.686Å and the crystallite size of 159Å, was obtained by 1100°C-1h heating, and the evaporatio loss of ZrCl
4 was 0.2%. The results showed that Mg is effective as a reducing agent.
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