The effects of Fe
2O
3 addition on the formation of Al
2TiO
5, microsttucture and bending strength of Al
2TiO
5 ceramics were investigated. Various amounts of Fe
2O
3 from 0.01 to 5wt% were added into equimolar mixture of corundum and rutile, and compacts of these mixtures were fired at 800°C to 1500°C in air. During heating, pseudobrookite solid solution, (Fe
1-xAl
x)
2TiO
5,
x<<1, was formed at about 900°C. The composition of the solid solution gradually shifted to Al
2TiO
5-rich composition with rising firing temperature. At 1500°C for 4h, added Fe
2O
3 dissolved almost completely into the Al
2TiO
5 solid solution and corresponding amount of Al
2O
3 coexisted with the Al
2TiO
5 solid solution as corundum phase. The pseudobrookite solid solution which might act as nuclei of reaction lowered the formation temperature of Al
2TiO
5, accelerated the formation rate and affected the formation of domains in which Al
2TiO
5 grains orientated preferentially. With increasing Fe
2O
3, the amount of the solid solution, i.e., the number of nuclei of reaction, increased and size of domains decreased. Especially in fired specimen containing 5wt% Fe
2O
3, the domain size decreased to nearly the same order as that of Al
2TiO
5 grains i.e., 3-5μm, and clear domain structure was not observed. Many cracks were observed on boundaries of domains and of grains of Al
2TiO
5 due to the thermal expansion anisotropy of Al
2TiO
5. In fired bodies having a domain size less than 35μm, crack length on the boundaries decreased and their bending strength increased, but high strength specimens could not be obtained in this work because of many cracks in the fired specimens.
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