This paper deals with a highly productive and flexible assembly of step motor coils for analogue quartz watches. There are many models in watch coils with diameter of 15to 23 micro-meters and with turns of 5,000 to 12,000. The Coil Assembly System is called CAS-20, whereby 200,000 parts are assembled pef month. There are two types of assembly machines. One is called CAS-20 K, which assembles a core plate, two coil frames, and a circuit plate, while the other is called CAS-20 M, which is composed of two winding units, a welder, an inspection unit, and so on. The system consists of one CAS-20 M and some (5 on average) CAS-20 M, where the number of CAS-20 M required depends on the specifications of the coil to be produced. The system has the fol1owing distinctive features:- 1. high productivity such that two operators. are enough to drive this sytem, 2. easiness for changing models, whthin a few minutes for each machine, and 3. unique and precise winding unit with air spindle, which rotates with the muximum speed of 5,000 r.p.m.
View full abstract