A new energy-saving electrostatic imaging process requiring no toner thermal fusing is proposed. Toner images are formed using an electrostatic transfer process on a specific type of transfer sheet. On the surface of the sheet fine parallel grooves are formed. The grooves are separated by thin walls. These thin walls can be called micro-walls that are 2-5 times higher than the toner particle size. The transferred toner particles are attracted to the bottom of the grooves by the electrostatic image force, and the toner images formed in the grooves are protected by the wall-like boundaries (micro-walls) between the grooves. The formed images are stable with gentle handling for reading or inspection.
In the image-forming electrostatic transfer process, some toner particles are transferred to the top of the walls and not in the grooves. Because these toner particles located on the wall tops are not protected, they are eliminated from the sheet by a cleaner roller utilizing the electrostatic image force on the roller surface.
The toner images in the grooves on the transfer sheet are erased by an electrostatic method using a biased magnetic brush with a magnetic developer attracting the charged toner particles of the images.
The erased transfer sheets and the collected toner can be repeatedly used for the next images and are not wasted.
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