There are many methods to modify the surface of particles, e.g., chemical, physical, and mechanical treatments;in addition, according to the different properties of materials (organic/inorganic) and the processes used (wet/dry), these methods become more diversified. Among these methods, surface modification based on externally adding ultrafine particles to resin particles—i.e. forming toner composites—is carried out mainly by mechanical treatment. The external additives are used to control particle adhesion, flowability, and so forth. It is known that these properties strongly depend on the type of the external additives and its treatment conditions. The techniques for surface modification and the formation of composite particles are summarized in this article. Then, experimental methods to detect slight differences in the aforementioned properties and to allow a multifaceted evaluation are described, where statistical distributions or profiles of the data are used for the evaluation instead of average or representative values. The airflow method is specifically introduced to evaluate the adhesive properties. The effects of the state of the external additives, the initial charge of the particles, and the external electric field on particle adhesion are demonstrated;in addition, the results of the distribution of adhesive strength between the toner and carrier are provided. The vibrating tube method is introduced to evaluate flowability, showing that the flowability profile varies according to the size of the external additives, their amount, the treatment condition, and the shape of the resin particles.
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