A novel simple printing method using conductive toner and a photoreceptor have been developed. In this method, the photoreceptor has an insulative grid with an electrode layer on the surface, and printed images can be formed with three procedures, although six procedures are necessary in the conventional (electro-photography) method.
First, an electrode which supplies and carries toner is placed on the photoreceptor through an air gap, and then an electric field is formed between the gap. Toner is then charged inductively, oscillated between the gap, and then fills the grid holes. The toner layer in the holes holds electric potential equal to that of the electrode on the grid, and the layer applies an intense electric field within the photoreceptor layer. In the next procedure, the toner in the holes is charged to reversed polarity by an electric field at the time that the photoreceptor is exposed, and jumps to the paper.
Though an excessive supply of toner can cause clogging, toner can be delivered from approximately 100% of the holes by optimizing the quantity of toner supply, and thus image density (ID) of as high as 1.3 was achieved. Furthermore, it was found that gradation printing can easily perform with our process, because ID is in proportion to the amount of exposure when ID is 1 or less. Moreover, electric field simulation showed that the electric field's condition can be utilized were available to provide the toner with a driving force toward the center axis of the hole, therefore the dot size is restrained by the optimum condition. The printing principle of this method has been demonstrated with an experimental apparatus and printed 4-point characters.
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