Synthesis of 1, 3-cyclohexadiene through liquid phase dehydration of 2-cyclohexen-l-ol in aqueous solution was examined using zeolite and ion-exchange resin catalysts with various reaction methods. As the results, significant improvement has been achieved for the problem of by-production of dicyclohexenyl ether and activity deterioration, which was the problem found in one-liquid phase system of 2- cyclohexen-1-ol reported previously.
Two-liquid phase reaction system involving oil-and-water two phase gave a good 1, 3-cyclohexadiene yield of 50% or higher with H-ZSM-5 and Amberlist-15, but H-Y, H-β, and H-mordenite gave only extremely low yield of the same level as obtained in one-liquid phase system. It was suggested that hydrophobicity of highly silicious zeolite was required for catalytic activity to appear in the aqueous reaction system, based on the comparison with hydrophobicity determined by adsorption method of aqueous solution of 1-propanol. The separation speed of oil/water in two-liquid phase system was compared with that of cyclohexene hydration system. It was found that the separation speed of two-liquid phase system was slower by an order of magnitude than the latter and furthermore decreased with time.
The reaction system which uses homogeneous dilute aqueous solution of 2-cyclohexen-1-ol was th en examined. In this system, the by-production of dicyclohexenyl ether was suppressed through equilibrium, and only little amounts of its formation was observed. Comparison in the activity between H-ZSM-5 and Amberlist-15 revealed that H-ZSM-5 exhibited higher activity than Amberlist-15.
By using a reaction system which uses the combination of homogeneous dilute aqueous solution a nd reactive distillation with slurry of H-ZSM-5, 1, 3-cyclohexadiene was obtained at the yield of nearly 90%. No catalyst deactivation was observed for 80 h. It is considered that quick removal of formed 1, 3cyclohexadiene from the reaction system as the minimum azeotropic mixture with water results in the suppression of deterioration due to polymer formation, which should lead to the high yield.
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