A novel wound dressing was prepared from a polyurethane film, which has high water vapor-permeability, and a non-woven fabric, which has high water absorbing capacity. An antibiotic, N- (1, 3-diazin-2-y1) sulfanilamide silver salt (silver sulfur diazine), was dispersed without localizaton in the polyurethane film. Using two dispersion methods, silver and/or sulfur atoms of the antibiotic were homogeneously dispersed in the polyurethane film, which was confirmed by an X-ray fluorescence analysis or an atomic absorption spectrometry. In order to vest high water absorption capacity to the nonwoven fabric, an appropriate ratio of a conjugated polyester and a rayon was selected. Then the mixed fiber was treated with hot air of 160 °C to form a unique non-woven fabric which could absorb 20 g water per one gram of the fabric.
Next, using a coater mach ine, a roll of sheet for the final wound dressing was prepared by laminating the antibiotic-impregnated polyurethane and the non-woven fabric. The following manufacturing conditions for unit processes, a) -f), were investigated, and finally a roll of laminated sheet was produced under the best conditions determined. Conditions studied: a) preparation of polyurethane isopropyl alcohol solution, b) dispersion of antibiotic, c) selection of carrier paper, d) dryness of laminate (removal of solvent), e) roller pressure during lamination, f) slitter pressure.
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