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2010 JSPE Autumn (Spring) Conference

Displaying 101-150 of 572 articles from this issue

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Information modeling of relations in shapes and operations through the product development process

Necessity and Basic Concepts of the Relation Model

Fumiki Tanaka, Shinji Igari, Masahiko Onosato

Session ID: C31
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.201.0

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Information modeling of relations in shapes and operations through the product development process (2nd report)

Modeling of the relationships between the pairs of feature and operation

Shinji Igari, Fumiki Tanaka, Masahiko Onosato

Session ID: C32
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.203.0

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Development of manufacturing feature library for process planning in a machining process

Keita Takahashi, Yuki Osu, Hendry Litou, Kouichi Andou

Session ID: C33
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.205.0

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Study for Design Support System for Manufacturing Systems

Study about Classified Database for Manufacturing Systems

Minoru Koike, Eiji Morinaga, Hidefumi Wakamatsu, Eiji Arai

Session ID: C34
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.207.0

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Diversifying the customers′ needs, new manufacturing systems and new manufacturing management methods are proposed. But they are not introduced into the factories in real. Now we are developing ″Design Support System for Manufacturing Systems (DSSMS) ″.Design Support System for Manufacturing Systems consists of four phases. First phase is the definition of the requirements. Second phase is the searching for the combinations of the manufacturing elements. In this paper we discuss that Classified Database for Manufacturing Systems is necessary and important for Phase 1 and Phase 2. And we discuss the methods for the construction of Classified Database for Manufacturing Systems.

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Study on Supporting System for Process Planning in Machining (2nd Report)

Generation of Drilling Path Using an Algorithm of Traveling Salesman Problem

Shigeru Ishimori, Kazuo Kasahara, Atsuko Ikegami

Session ID: C36
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.209.0

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In machining of the products in which a large number of cutting tools and machining processes are required, the factors relating to productivity such as machining time, machining cost and power consumption vary by sequence of machining. To develop the supporting system for process design including above factors in machining with machining center, a supporting system using algorithm of shortest path problem was proposed in previous report. In the system, various functions such as prevention of the geometrical interference between the tool and workpiece, prevention of sequence of machining in which previous machining is invalidated and integration of processes performed using a same tool are considered. In this report, by using an algorithm of traveling salesman problem, an analysis of a shortest path for drilling of workpiece with a lot of holes is enabled. From the comparison of analytical result and results designed by machine operator, it is confirmed that the analytical result is valid.

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Development of a Digital Machining Information model to support a real-virtual machining system (7th report)

Modeling of motion constraint for components and its application

Haruki Shimokawabe, Fumiki Tanaka, Masahiko Onosato, Hiroaki Date

Session ID: C37
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.211.0

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Configuration of the autonomous manufacturing system using parts and machine agents (4th Report)

Nobuyuki Sakao, Keisuke Kashiwase, Yasuhiro Sudo, Michiko Matsuda

Session ID: C38
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.213.0

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Production scheduling considering division of processing lots in job shop production

Formulation of lot dividing method

Beichen Chen, Hidefumi Wakamatsu, Eiji Morinaga, Eiji Arai

Session ID: C39
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.215.0

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This study proposes the algorithm which reduces the idle time of machining cells and shortens the total processing time including setup time by changing lot size dynamically. Two kinds of lot dividing are introduced: ″parallel processing″ and ″bit-by-bit forwarding″. The former is to assign divided sub-lots to idling cells and the latter is to forward each sub-lot to the next cell after its processing is finished. We propose a method of selection of these two dividing and determination of the size of divided sub-lots to maximize the amount of time shortened.

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Scheduling Method in Autonomous Distributed Real-Virtual Fusion Manufacturing System

Yi Qian, Nobutada Fujii, Toshiya Kaihara, Susumu Fujii, Toyohiro Umeda

Session ID: C40
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.217.0

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Basic analysis on cell manufacturing scheduling method with combinatorial auction

A case of assembly cell production considering workers′ skill level

Tatsuya Omori, Toshiya Kaihara, Nobutada Fujii, Susumu Fujii, Masashi ...

Session ID: C44
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.219.0

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Study of quantitative evaluation of assembly workload

Okitoshi Tsunoda, Shunichi Uno, Yu Suzuki, Kazuki Kanda, Hirotoshi Ino ...

Session ID: C45
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.221.0

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Presently, the reduction of the life cycle of the products is advanced. As a primary factor, manufactures have listed diversification of customer needs. Therefore, it is necessary to supply quickly the various products to the customers from the manufactures. In this study, we focus on assembly works in the production process and we study human workload for assemblability. As a difference with the former assembly evaluation, we develop a new assembly evaluation by using bioinstrument to measure the workload of the assembly.

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Development of Potential Failure Detection System for Semiconductor Manufacturing Equipment

Kei Imazawa, Shoichiro Fujiwara, Koji Kamoda, Tadami Ishida, Kazuyuki ...

Session ID: C46
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.223.0

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Process Innovation by Baratsuki Application

Quality Problem Solving Method by Induction No.2

Yukihiro Ageishi, Hiroshi Itoh

Session ID: C47
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.225.0

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In the previous paper, it was reported that fruitful results had been acquired using the Baratsuki Application Method namely the BAM, which had been improved and systematized from KI method developed by Kunio Isobe. A lot of quality improving methods are well known, but not standing by statistical thinking, standing by the induction approach, it is possible to solve quality problems with speedy feeling. The current development and spread of the BAM is reported since the previous paper.

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Influence of Tool Tilting Angle on Cutting Forces in Ball End Milling (2nd report)

For Milling with Pick-feed

Kazuo Kasahara, Keisuke Murata, Akihiko Hirota

Session ID: C61
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.227.0

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In milling with 5-axis machining center, the attitudes of tool or workpiece are controlled by tilting 2 axes, so the milling can be performed by outer portion of cutting edge having large cutting velocity. In the 1st part of this investigation, geometric quantities such as tool-workpiece contact region, undeformed chip thickness along the cutting edge and area of cutting cross-section in slot milling of a plane for various attitudes of tool were analyzed, and variation of these geometric quantities with tool tilting angle was discussed. Cutting forces under various attitudes were predicted by using a cutting model proposed in previous paper, and relationship among tool tilting angle, above geometric quantities and cutting forces were clarified. In this report, it is found that the appropriate tool tilting angle, which gives small variation of the cutting forces with rotational angle and non-overcut caused by tool deflection for milling with pick-feed, can be obtained.

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Analysis of Tool Deflection and Mechanism of Surface Generation in Ball End Milling of Inclined Surface (3rd Report)

On the Properties of Machined Surface and Machining Error

Kazuo Kasahara, Yuhshi Tanaka, Akihiko Hirota

Session ID: C62
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.229.0

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By using a cutting model and energy method proposed in previous papers, cutting forces in milling processes in which both cutting edges of spherical and cylindrical portions engage with the workpiece can be predicted. In the 2nd part of this investigation, the tool deflection and locus of tool axis during milling were analyzed by using the cutting force data predicted and the FEM model of a ball end mill. Tool deflection and behavior of the tool axis during contour milling of inclined surfaces ware measured by using an eddy-current type sensor and compared with the predicted results. In this report, geometrical configurations of the machined surface and the machining errors obtained through the analysis of tool deflection are shown for various slopes of the inclined surface. It is found that machining errors disagree with the magnitudes of deflection of the tool axis in a plane normal to the feed direction, so the errors can′t be evaluated by neglecting the condition of cutting edge engaged with the workpiece such as rotational angle and tool geometry.

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Machining of Small Hole by Contouring with Slender Ball End Mills

Hideaki Onozuka, Koji Utsumi, Toshiyuki Obikawa

Session ID: C63
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.231.0

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Dynamic expressions of vector on endmilling force simultaneously with tool rotation angle

Keigo Komori, Noboru Morita, Shigeru Yamada, Noboru Takano, Tatsuo Oya ...

Session ID: C64
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.233.0

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Wear Mechanism of Micro End Mill

Satoshi Nishimura, Heisaburou Nakagawa, Keiji Ogawa

Session ID: C65
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.235.0

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Mirror Surface Milling of Ferrous Metals with Binderless cBN Endmill

Cutting Edge Polishing for Fine Finish Ball End Milling

Makoto Hiraishi, Takashi Miyaguchi, Atsushi Ishikawa, Hiroshi Saitou, ...

Session ID: C67
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.237.0

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Prediction of Surface Pattern by Spherical Approximation of Cutter Marks Array Generated with Ball-end Milling

Hiroshi Matsuda, Hiroyuki Sasahara, Masaomi Tsutsumi

Session ID: C68
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.239.0

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In this research, the surface pattern generated with ball-end milling was analyzed with the spherical approximation of cutter marks. The passage trajectory on machined surface with the cutting edge of ball-end mill was approximated on the spherical surface. The equation of plane was calculated from the overlapping of spherical surfaces and the machined surface, and then the ridge line of surface pattern can be given by the equation of line calculated from the intersection of these planes. From the simulation results of focus attention on the cutter marks in feed direction, it is shown that the width of cutter marks in feed direction increases in proportion to the sine ingredient of tool tilting angle and the eccentricity of tool axis.

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Effect of condistion exercised on finished surface texture for stainless steel

Kohei Inoue, Koshiro Aoki

Session ID: C69
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.241.0

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Study on Cutting Mechanism for Inclined Surface by Radius End Mill

Analysis of Cutting Process using 3D-CAD and Cutting Performance based on Cutting Tests

Hiroyasu Iwabe, Tuyoshi Nanba, Masanori Futakawa

Session ID: C70
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.243.0

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In this paper, the cutting performance by a radius end mill for an inclined surface with a contour path method is analyzed. Secondly, chip area is calculated by the interference of the rake surface and the chip volume. The influence of conditions on the behavior of the chip area is shown. Thirdly, the cutting force and surface roughness are measured. And also, the data obtained by calculations and experiments compared with the results by that of ball end mill and considered cutting performance of both tools.

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Decision Method of Tool Diameter for Surface Texture Machining and Evaluation of The Machining Surface

Yoshikazu Tominaga, Yoshikazu Kobayashi, Kenji Shirai

Session ID: C74
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.245.0

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When machining surface texture, the machining time and accuracy are decided by the diameter of the ball end mill used. In this study, the tool diameter was calculated based on the curvature of the shape data of the texture. Because the curvature of surface texture differs by location, the machining time increases when machining using only small tool diameters. We therefore proposed the method of gradually changing the tool diameter by dividing the machining area into machinable and non-machinable areas, which resulted in reduced machining time. The machining surface was also evaluated in this study.

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Optimization Design of Cutting Process for Minimizing Workpiece Displacement at Cutting Point

Yusuke Koike, Atsushi Matsubara, Iwao Yamaji, Shinji Nishiwaki, Kazuhi ...

Session ID: C75
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.247.0

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On-machine Estimation of Fixturing Deformation for Low-rigidity Parts

Koji Teramoto

Session ID: C76
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.249.0

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The objective of this research is to support the small-batch size fabrication of the low-rigidity parts. Because the workpiece deformation is a dominant error source in endmilling of low-rigidity parts, it is necessary to fix workpieces appropriately. The estimation of actual workpiece deformation enables to evaluate the fixturing operation which is sometimes executed manually. In this paper, an on-machine estimation method of workpiece deformation in fixturing operation is proposed based on a sensor-configured simulation framework. The framework is constructed to estimate the actual workpiece deformation by combining locally measured strain and Finite Element Method (FEM) based simulation. In order utilize the framework, variation modeling of fixturing process is indispensable. Therefore a variational model of fixturing process for low-rigidity parts is introduced. Then, a developed prototype system is explained as a basic implementation of on-machine estimation. Results of a example by the developed system is shown to evaluate the proposed method.

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Study on cutting of soft rubber (2nd report)

Processing conditions dependency of cutting force

Katsunori Yamaoka, Noboru Morita, Rei Yamamoto

Session ID: C77
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.251.0

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[title in Japanese]

Hitoshi Ohmori, Masayoshi Mizutani, Yutaka Kameyama, Yosuke Hachisu, H ...

Session ID: D01
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.253.0

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Anodic polarization behavior of Co-Cr alloys machined by ELID grinding

Masayoshi Mizutani, Noriyuki Hisamori, Shou Atsuta, Hitoshi Ohmori

Session ID: D02
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.255.0

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Surface Finishing of Hemispherical Inside Surface by Newly Developed ELID Grinding System

Hiroshi Kotani, Masayoshi Mizutani, Jun Komotori, Tetsuya Naruse, Kazu ...

Session ID: D03
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.257.0

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Precision Patterning of Gelatin Utilizing ELID(Electrostatically-Injected Droplet) Method

Shinjiro Umezu, Motoya Kawanishi, Yuya Yano, Hitoshi Ohmori

Session ID: D04
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.259.0

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Investigation of the diffusion behavior of abrasive grain into the work piece during ELID grinding

Mihoshi Hamada, Hiroshi Kotani, Jun Komotori, Mizutani Masayoshi, Kazu ...

Session ID: D06
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.261.0

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Production of the quart long collecting mirror by ELID grinding

Yosuke Hachisu, Yoshihiro Uehara, Hitoshi Ohmori, Weimin Lin, Hidekazu ...

Session ID: D07
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.263.0

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The selection of the base grinding parameters of optical glass for precision molding

Hiroshi Kasuga, Yutaka Watanabe, Taketoshi Mishima, Hitoshi Ohmori

Session ID: D08
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.265.0

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With high-performance digital cameras and measuring instruments, the demand for high-precision optical glass lenses is increasing. Molded lenses are the mainstream of optical glass lens today. The perform glass before molding requires precise machining for improvement in the form accuracy and the surface roughness. In this research, we investigated the base grinding parameters of optical glasses for precision molding with a view to reduction of polishing time of perform glasses.

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Knowledge Database System on Difficult-to-Cut Material for the Optimization of Nano-presicion Machining and its Application for Fe-31Ni-5Co Alloy

Yutaka Kameyama, Yutaka Takahasi, Jo Koshizawa, Masakatsu Tsuneki, Mas ...

Session ID: D09
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.267.0

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Tribological properties of metal free resinoid grinding wheel made of unused biomass

Teruko Kato, Hitoshi Ohmori, Nobuhide Itoh, Yuji Hasegawa, Akihiko Nem ...

Session ID: D13
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.269.0

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Grinding Characteristics of Microporous Resin Bonded Wheel for ELID Grinding

Yuichi Nagata, Yuji Hasegawa, Nobuhide Itoh, Hitoshi Ohmori, Teruko Ka ...

Session ID: D14
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.271.0

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Development of Microporous Metal Bonded wheel for ELID grinding

2nd report:Effect of Characteristics of Electrolytic Dressing on porosity

Yuta Igawa, Yuji Hasegawa, Nobuhide Itoh, Hitoshi Ohmori, Teruko Kato, ...

Session ID: D15
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.273.0

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Grinding characteristics of ELID grinding using electrolyed reduced water

Nobuhide Itoh, Yuji Kanazawa, Akihiko Nemoto, Hitoshi Ohmori, Teruko K ...

Session ID: D16
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.275.0

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Grinding Performance of Electro-conductive Rubber Bonded Wheel

The effect of Micro Babble in Electro-conductive Rubber Bonded Wheel

Yuji Hasegawa, Shoma Nisino, Nobuhide Ito, Hitosi Omori, Teruko Kato, ...

Session ID: D17
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.277.0

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Microscopic Wear Behavior of Grain Cutting Edges in cBN Grinding

Masakazu Fujimoto, Yoshio Ichida, Ryunosuke Sato, Yuichiro Inoue

Session ID: D19
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.279.0

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Study on Grinding Characteristics of Ultrafine-Crystalline UcBN Grains (6th Report)

Grinding of High Speed Steel SKH57

Keisuke Matsui, Yoshio Ichida, Masakazu Fujimoto, Yuichiro Inoue

Session ID: D20
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.281.0

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Grinding Characteristics of Single-Layer Brazed cBN Grinding Wheels

Naofumi Abe, Yoshio Ichida, Masakazu Fujimoto

Session ID: D21
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.283.0

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High-Efficiency Cylindrical Grinding of Hot-Work Die Steel using Ultrafine-Crystalline cBN Wheels

Takanori Harigaya, Yosio Ichida, Ryunosuke Sato, Masakazu Fujimoto

Session ID: D22
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.285.0

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Fabrication and evaluation of multilayer for hard X-ray mirror

Hikaru Yokoyama, Soichiro Handa, Hidekazu Mimura, Takashi Kimura, Sato ...

Session ID: D31
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.287.0

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Noncontact light-driven method of diamagnetic material with passive magnetic levitation

Shota Imai, Daisuke Yamakawa, Hidekazu Mimura, Takashi Kimura, Yousuke ...

Session ID: D32
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.289.0

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Development of Side-By-Side Kirkpatrick-Baez mirror system to produce high-density X-ray nanobeam

Toshiyuki Wakioka, Satoshi Matsuyama, Masaki Fujii, Naotaka Kidani, Hi ...

Session ID: D33
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.291.0

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Introduction of KB type focusing mirror optics for hard x-ray beamlines at SPring-8

Hirokatsu Yumoto, Motohiro Suzuki, Naomi Kawamura, Masaichiro Mizumaki ...

Session ID: D34
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.293.0

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Precision polishing Technology of single crystal diamond substrate utilizing quartz disk

Mutsumi Touge, Akihisa Kubota, Satoru Anan, Shogo Wada, Yoshitaka Naka ...

Session ID: D36
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.295.0

CONFERENCE PROCEEDINGS FREE ACCESS

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Localized smoothing of SiC surface by an Fe catalyst

Akihisa Kubota, Takashi Watayo, Yoshitaka Nakanishi, Mutsumi Touge

Session ID: D37
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.297.0

CONFERENCE PROCEEDINGS FREE ACCESS

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IInfluence of Polisher Surface Structure on Polishing Characteristic of Aluminum Type of Magnetic Disk Substrate (3rd Report)

Influence of Buffing for Polisher Surface

Masataka Takagi, Heiji Yasui, Shigehiko Sakamoto

Session ID: D38
Published: 2010
Released on J-STAGE: September 01, 2010

DOIhttps://doi.org/10.11522/pscjspe.2010S.0.299.0

CONFERENCE PROCEEDINGS FREE ACCESS

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