Substrate specimens of mild steel (JIS: SS400) and tool steel (JIS: SKD5) were coated with WC-Co cermet by High-Pressure High-Velocity Oxygen Fuel (HP-HVOF) spraying. Repeating pressure was applied on the surface of the specimens, and tensile tests and edge-indent tests were carried out to evaluate the tensile strength and the delamination strength of the coating.
The tensile strength σ
C of WC-Co coating increases first and then decreases with increasing surface pressure cycles
N when the maximum repeating pressure σ
max is 240MPa, while σ
C increases with increasing
N for σ
max=480MPa. Both the interfacial fracture toughness
Gc1/2 and the delamination strength
Ed for SS400 specimens decreases with increasing
N. On the other hand,
Ed for SKD5 specimens does not change with
N in each σ
max. The SEM micrographs of cross section of coating show the existence of cracks parallel to the interface for SS400 specimens and they are developed with increasing pressure cycles, while the crack extension is small for SKD5 specimens.
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