The purpose of this instalment is to obtain fundamental data on the staple length, sliver thickness and stretch-breaking force of the Turbo Stapler and devise methods to analyze them.
Before fiber leading ends reach front roller3, breaking points are produced on some fiber, invariably with a constant probability, by breaker bars. Fibers which have no breaking points before reaching front rollers are stretch-broken by front rollers.
It is handy to assume, therefore, that the entire fiber-breaking process of the Turbo Stapler is a stretch-breaking process. Let us call positive breaking by breaker bars “pseudo-stretch-breaking.” Let us call by front rollers “true stretch-breaking.”.
The delivery length in the pseudo-stretch-breaking process is zero. The probability density of breaking points in the pseudo-stretch-breaking process is fixed by the above-mentioned constant probability and by the characteristics of the true stretch-breaking process. The pseudo-stretch-breaking acts to make the staple diagram nearly trianglular in shape. It also acts to reduce the stretch-breaking force and, perhaps, sliver thickness variations also. The quantity and probability density of breaking points of the pseudo-stretch-breaking process and of the true stretch-breaking process are experimentally obtainable. Some experimental results are given.
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