End-breakage is assumed to occur in the fiber bundle which forms a triangle zone between a front roller nip line and a twisting point.
On the this assumption a theoretical investigation into end-breakage encountered during spinning has been made together with such factors as tension, yarn irregularity, number of fibers and fiber strength.
The following equation for calculating absolute values of end-breakage rate during spinning has been derived:
where R is the end-breakage rate for a predetermined spun length; Q is the stationary end-breakage rate; τ is the average spun length during end-breakage;
m is the number of fibers which are caught simultaneously between the front rollers and the twisting point;
n is the cross sectional number of fibers; λ
n is the probability that fibers
n are caught between the front rollers;
T is the tension exerting on the triangle zone,
k(
T) is the probability density function of
T;
p=1-
q, q is the probability that a fiber is caught simultaneously between the front rollers and the twisting point; and
g(
x) is the probability density function of
X in which
X=
T-
S-
R where
S is the strength of the fiber bundle in the triangle zone and
R is a mutual resistance against slippage.
Since the values calculated by the equation lie substantially within the scope of the empirically known end-breakage, it has been proved that the equation can be of practical use.
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