Polypropylene crimped fibers can be produced by asymmetrical quenching under some spinning conditions. This paper deals with those spinning conditions and crimping mechanisms to get the following results:
1. The spinning conditions necessary and sufficient for providing polypropylene fibers with crimps are: i) Extruded molten filaments should be asymmetrically quenched by cross air flow. ii) The density of undrawn fibers thus obtained should be within a certain optimum range.
2. This optimum range of density varies with the linear density of fibers as shown in Fig. 8.
3. The windward side of a filament is located in the inner side of a helical crimp.
4. The diameter of a helical crimp formed by asymmetrical quenching is calculated by a theoretical equation derived in the previous report[22].
5. The reason why crimpability is the largest at such an optimum density is analysed.
6. It is experimentally and theoretically shown that the effect of the linear density on the helical crimp diameter is smaller in asymmetrical quenching than in bicomponent spinning.
7. Crimpability can be intensified with an increase of quenching air velocity and by spinning hollow fibers.
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