The development concept of MAN Roland DICO product is not only coping with the digitalization, but also is based on the challenge how the printing companies shall survive under the trend of short run length with multi-color printing. The biggest cost factor for short run printing is the cost of making plates. Therefore, the most important task of developing DICOweb was to get rid of plates from printing presses. This point is fundamentally different from other DI presses. Imaging of DICOweb adopts thermal method, utilizing CREOls 208-channel high-resolution laser head. Resolving power is max. 3200 dpi, 300 lines/inch. The imaging process is finished within 2 minutes for A4, 8 pages (4/4-color) with max. resolution. After the imaging process, the image is to be fixed on the plate cylinder sleeve with a heating device and then the conditioning process is performed so that the surface of the plate cylinder sleeve can be optimized for offset printing. These processes enable the high quality printing over 30, 000 sheets, just like conventional offset printing. The fixing and conditioning process is finished within 3 minutes for A4, 8 pages. After the printing, the image on the plate cylinder sleeve is to be erased by wiping off the image and remaining ink with a cloth, rotating the cylinder. The time required for erasing is within 3 minutes. The material of the sleeve is durable, and the use over 1, 000 times was possible in the internal test. The development concept of MAN Roland DICOweb is the challenge against the paradigms of the offset printing press. In the case of conventional offset presses, the cylinder channel gave various limitations on the machine design. On the contrary, DICOweb got rid of plates, so it became possible to apply a completely circular cylinder with sleeve technology. As the cylinder channel does not exist any longer, a high rigidity for preventing shock marks is not required, so that each cylinder could be set on the rack, where each cylinder can be moved. Thus, the cylinder diameter became changeable by changing sleeve thickness, which means that the cut off length can be changed. Further, roller marks arising from inking and dampening rollers could be removed. By the way, the web width is 300 to 520 mm and the cut off is 570 to 1260 mm. As DICOweb adopted a web-fed method, post-press finishing can be made by in-line process. Thus, the production time from the completion of pre-press data to final printing products can be shortened drastically. No plates lead to much cost reduction in the printing process, but from the viewpoint of printing machine technology, it is also very important to be able to escape from various limitations of conventional offset presses by getting rid of plates.
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