Now the deep cementation on the crankpins of the Aeroengine Crankshaft comes a very important problem for the Aircraft industry.
Difficulty of the deep cementation is the formation of free cementite. Always the Town gas composed with various constituents such as CO
2, O
2, C
xH
y, CO, CH
4, H
2, N
2 etc., and merely CO, CO
2 and CH
4, H
2 necessitate for cementating process. CO gas acts as the Diffuser by depressing the powerful cementating intensity of CH
4 gas, and makes the distribution of Carbon diminishes progressively and in a uniform and slow manner from surface toward the interior of the cemented pieces.
The produced gas increase CO, H
2 and decrease CH
4, CO
2 than the original components.
On the reduction of CO2→CO we conceivable three cases as follows.
(1) CH
4+CO
2→CO+2H
2 (2) H
2+CO
2→CO+H
2O
(A) H
2O+CH
4→CO+3H
2 (B) C+H
2O→CO+H
2(3) C+CO
2→2CO
These C means the very fine pulverulent Carbon which deposited from CH
4 and C
xH
y.
By the Thermodynamics we learned the Change of Internal Energy such as Free Energy in the Chemical Reactions. All chemical reactions may be progress such as decrease the Free Energy, and also the Chemical Affinity means truely the change of Free Energy. Also Free Energy have the relations with the Equilibrium Constant such as -ΔF=RTlnKp, and in the Physical Chemistry we know the famous equations which expose the Relation between Free Energy (ΔF), Heat of Formatiou (ΔH) E
q-uilibrium constant (Kp) absolute temperature (T), and gas constant R. such as.
ΔF-ΔH=T(∂(ΔF)/∂T)p
This is the Gibb's Helmholtz Equation and
(∂(lnKp)/∂T)P=ΔH/RTRT
2is the Van't Hoff's Equation.
By my research, I have honour to infer some very important theory in the Physical metallurgy such as follows.(1) Even CO gas only may have the most powerful intensity of cementation when always should be taken current of Co as helps ober 98% as strictly ober Cementite-Austenite equilibrium line.
(2) In the Solid Cement we recognise clearly the decreasing of H
2 content which always corresponding to the increasing of CO in the process of Cementation.
By this phenomena I propose the new mechanisms of reduction of CO from CO
2 such as follows.
CO
2+H
2→CO+H
2O C+H
2O→CO+H
2By the Free Energy we know that Hydrogen has the greater affinity to CO
2 than solid Carbon, so that C+CO
2→
2CO reaction may be severe.
(3) In generally CH
4, C
2H
2 etc. compound of C-H
2 system, ECN, KCN, etc. compound of C-N
2 system, NH3 of N-H
2 spstem, has the greater ΔF than CO, CO
2, etc. compound of C-O, system, NO, NO
2 etc. compound of N-O
2 system, so that the former have the greater activity then latter gases.
(4) The produced gas in the Solid Cement, composed with CO, CO
2, H
2 CH
4 N
2 etc. and CO/(CO+CO
2, ) CH
4/(CH
4+H
2) does not denote the concentration in 1 atm. so that we cannot apply directly these concentration to the Equilibrium Diagram. When in the town gas also same as above.
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