Some fundamental experiments related to the formingmechanism and the preventing method of the flake-like defects in steel were performed. The main results are as follows.
(1) In this experiments the very small ingot (60mm in dia., about 100mm length and 2-3 kg in weight) was used. This small ingot casted from the molten steel was forged into a billet (forging ratio about 2.5) before the casted ingot be cooled and quenched into water after the forging. This billet was annealed several days ago and broken or macroetched to research the appearance of the flake. On the fracture of this billet flakes have found frequently.
(2) This small ingot and the normal large ingot made from the same molten steel have a similar tendency to the flake formation. Then all the experiments were performed by this method.
(3). If the hydrogen content of the molten steel be increasd by any methods, that is, the blowing of H
2 gas or the addition of the calcium carbide on the molten steel, flakes appeared violently and on the contrary if the hydrogen content be decreased by some method, that is, the addition of mill scale or the blowing of the N2 gas the appearance of flakes was weakened or vanished.
(4) In the quenching testpiece flakes did not appear during the quenching, but they appeared while it is keeping in the room temperature and flakes in it became larger as the keeping time is longer.
(5) In the electric steel making the cffect of the additional materials and the tapping ladle on the flakeformation was confirmed directly by this small ingot method and was confirmed that both, egpecially the tapping ladle promote the flakeformation.
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