The relationship between mold surface, casting surface and the voids owing to sand particles was investigated. Further more, the relation between moldability, mold surface and casting surface was studied.
The results of these experiments are as follows ;
1) Both in mold surface and casting surface, is concluded R=cs or R=cs+b. In other words, the surface roughness of mold or casting is proportional to the grain size of molding sand.
where : R=Surface roughness of mold or casting.
S=Grain size. c, b=Coefficient.
2) Sc=K·Sm+b
2 is concluded. In another expression, the surface roughness of casting is proportional to that of mold.
where : Sc=Surface roughness of casting.
Sm=Surface roughness of mold.
k, b
2=Coefficient.
3) Moldability affects considerablly the surface roughness of casting. In the case of poor moldability, the voids which are not proportional to the grain size of molding sand, occur so abnormally that the molten metal intrudes there, resulting in “penetration” of casting.
View full abstract