This experiment was done as one of the fundamental researches of cupola operation control by the effluent gas analysis.
The cupola used is the semi-hot-blast type with 6 lower tuyeres, 6 upper tuyeres and 6 secondary tuyeres.
The cupola was operated under constant conditions with the exception of the bed coke height : the bed coke height was changed within the range of 60∼100cm. above the upper tuyeres.
Co
2% in the effluent gases was measured by the electrical type CO
2 indicator. The results obtained were as follows : —
(1) CO
2% in the effluent gases is low at the beginning, but gradually increase and is fixed at some time after blast on.
(2) The heigher the bed coke height is, the longer the time is required to fix the CO
2%.
(3) The fixed CO
2% is nearly constant irrespective of the bed coke height when the other conditions are constant.
(4) The heigher the bed coke height is, the longer the time does elapse to the first droplets of molten metal after blast on.
(5) The tapping temperature is not influenced so much by the bed coke height.
From these results we made some considerations about the melting process in the furnace.
View full abstract