Concurrently with the increased demand of ductile cast iron, its machining has swollen yearly. Recently, the basic research and investigation of the machinability on various metals have been carried out actively. Nevertheless, the data on ductile cast iron are few as it is a new material.
In this report, the result of test of cutting force, chip formation and tool life on ductile cast iron are presented in comparison with the other materials including a trade competitor, namely, cast iron.
The results obtained are as follows;
(1) On cutting force ductile iron as cast nearly equals to cast steel, and full annealled ductile ironequals to blackheart malleable iron.
(2) On chip formation, ductile iron is somewhat like black heart malleable iron and don't coil around the tool.
(3) In cutting tool life test of full annealled ductile cast iron, adhesion takes place. Tool life become short in the ordering of cast steel, cast iron and ductile iron as cast.
(4) On drilling tool life, black heart malleable iron is the best but both and tempered ductile cast iron and pearlitic malleable cast iron are inferion. In this a case the use of sintered carbide tools would be recommended.
(5) The optimum cutting tools for pearlitic ductile cast iron were found out. They comprise three grades of sintered carbide; M 10, M 20 and P 20.
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