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2017 JSPE Autumn Conference

Displaying 51-100 of 503 articles from this issue

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Addition of iron ion into the electrolyte in ECM of sintered carbide(2nd Report)

Sicong Wang, Akihiro Goto, Atsushi Nakata

Session ID: B21
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_101

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Satoru Kakudo, Masanori Kunieda

Session ID: B22
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_103

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Saori Hizume, Wataru Natsu

Session ID: B23
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_105

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Study on electrochemical machining characteristics of silicon carbide material

Kiken Lyuu, Wataru Natsu

Session ID: B24
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_107

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Silicon carbide (SiC) has been widely used in high temperature, high frequency, high power devices and other electronic fields. However, it is difficult for traditional machining method as its characteristics of high wear resistance, corrosion resistance, and high brittleness. In this paper, the electrochemical machining characteristics of SiC material were experimentally investigated under different electrical parameters and electrolytic solution. Also, the results and the machining conditions suitable for SiC machining were discussed.

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Investigation on current efficiency in electrochemical machining

Mayank Garg, Masanori Kunieda

Session ID: B26
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_109

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In electrochemical machining (ECM), it is widely believed that the current efficiency of NaCl is 100% and does not depend on the pulse duration. Moreover, it is also known that the current efficiency of NaNO3 is not 100%. Through the experiments, it was found that the current efficiency of NaNO3 as well as NaCl depended upon the pulse duration and in case of NaCl, it reduced as the pulse duration was shortened. In this study, the reason for the above behavior of the electrolytes is investigated. Simulation was performed considering the ion transport equations and reactions to study the reason of such dependence of current efficiency on various factors like pulse duration, voltage or current applied, flow rate etc.

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Analysis of current density distribution and its influence on surface roughness at corner area in ECM process

Hongping Luo, Wataru Natsu, Dahai Mi

Session ID: B27
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_111

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When polishing workpiece with sudden dimension or shape change with ECM process, the surface roughness at corner area is found much poorer than that of other areas. This paper is aimed at getting a reasonable interpretation of this phenomenon and obtaining possible solutions to the problem. The effect of possible influence factors, such as shape of the workpiece and tool electrode, the electrolyte flow pattern, inter electrode gap (IEG), machining by-products, etc., were considered. Simulations of current density distribution, electrolyte flow field distribution, bubble distribution were carried out. It was found that the current density distribution on the electrode surface is not only depend on the gap size between electrodes, but also affected by the geometry of the tool electrode and workpiece.

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Yosuke Hanamura, Wataru Natsu

Session ID: B28
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_113

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Hitoshi Sumiya, Yuh Ishida, Kensei Hamaki, Katsuko Harano

Session ID: B30
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_115

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Kensei Hamaki, Yuh Ishida, Katsuko Harano, Hitoshi Sumiya

Session ID: B31
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_117

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Intermittent Cutting of Aluminum Alloy using Sharpened WC/Co Tool Edge with Short Pulse Laser

Kohei Kato, Fumihiro Itoigawa, Takashi Nakamura

Session ID: B32
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_119

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Surface Quality and Cutting Performance of cBN Cutting Edge Sharpened by Pulsed Laser Grinding(PLG)

Atsushi Kimura, Fumihiro Itoigawa, Takashi Nakamura

Session ID: B33
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_121

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Investigation of cutting characteristics and work material suitability of sintered TiC-FeAl tool.

Ryoya Kuwahara, Katsuhiko Sakai, Hiroo Shizuka, Koji Shimojima, Hiroyu ...

Session ID: B35
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_123

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Performance of Oblique Cutting with Nicked Tool Edge

Shoya Koyama, Fumihiro Itoigawa, Takashi Nakamura

Session ID: B36
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_125

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Verification of Stepped Effect on Tool Flank Face in Polycarbonate Cutting

Hiroo Shizuka, Katsuhiko Sakai, Yuki Kurita, Fumihiro Uchiyama

Session ID: B37
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_127

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The influence of tool shape and material for cutting force of Lead free brass

Ryo Nakazawa, Katsuhiko Sakai, Hiroo Shizuka

Session ID: B38
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_129

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″MONOTSUKURI innovation″ in powertrain supporting evolution of SKYACTIV engines

High efficiency machining by model based development

Kazuho Tanimura, Yoshihiro Amii, Masahiko Masuda, Kazuya Hayashi

Session ID: B42
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_131

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Mazda has started providing ′Celebrate driving′ and ′excellent safety and environmental performance′ as the SKYACTIV technology from 2011. And the features of SKYACTIV engines are continuing to evolve even now. As the evolution of Mazda′s ′MONOTSUKURI innovation′ supporting these SKYACTIV engine features and productivity breakthrough, we explain high efficiency machining by model based development in mass production preparation.

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The effect of CO₂ atmosphere on cutting characteristics and chemical reaction on surface

Satoshi Masaki, Katsuhiko Sakai, Hiroo Shizuka

Session ID: B43
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_133

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The Effect of Nitrogen Atmosphere on Tool- Chip interface

Hiroo Shizuka, Katsuhiko Sakai, Kenji Ishibashi, Yoshiyuki Matsui

Session ID: B44
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_135

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Shinya Ikenaga, Junya Okida, Hiromasa Inoue, Akira Hosokawa

Session ID: B45
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_137

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Observation of Cutting Behavior using Controlled Fracture of Cutting Tool

Tomoya Aoki, Kan-ichi Tsunoda, Michiaki Kamiyama, Takayuki Aoyama, Tom ...

Session ID: B46
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_139

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Hiroki Ishikawa, Yuto Itsui, Yukio Takahashi, Xiaoqi Song, Tohru Ihara

Session ID: B61
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_141

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Influence of the size of adhesion on the tool failure of cemented carbide tool during cutting of Inconel 718

Xiaoqi Song, Yukio Takahashi, Yuto Itsui, Hiroki Ishikawa, Tohru Ihara

Session ID: B62
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_143

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Study on Cutting Characteristics of Soft Magnetic Low Carbon Steel

The effect of forging process on cutting property

Kenzo Matsumoto, Hiroo Shizuka, Katsuhiko Sakai

Session ID: B63
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_145

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Jun Shinozuka, Yuji Meguro, Shinji Maeda

Session ID: B64
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_147

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Study of the high efficiency cutting of cBN tool with super duplex stainless steel

Riki Otaka, Hideharu Kato

Session ID: B66
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_149

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Yuya Kousai, Mototsugu Oosaki, Koichi Uno

Session ID: B67
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_151

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Study on cutting characteristics of Ti alloy

Effect of differences in the structure of Ti-6Al-4V on the finish surface

Masahiro Hagino, Akihiro Takemura, Tsuyoshi Fujita, Hiroshi Usuki, Yos ...

Session ID: B68
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_153

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Influence of Workpiece Gripping Force and Tool Stiffness on Tool Life in Turning of Titanium Alloy

Keita Mizuno, Kazunori Fujise, Fumihiro Itoigawa, Hironari Ishihara, T ...

Session ID: B69
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_155

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Shinichi Fukushige, Masafumi Yashima, Hideki Kobayashi

Session ID: C01
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_157

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Toward a sustainable business design: a problem formulation

Shinsuke Kondoh, Hitoshi Komoto, Yusuke Kishita

Session ID: C02
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_159

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Tomoyuki Tamura, Yusuke Kishita, Yasushi Umeda

Session ID: C03
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_161

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Analysis for Exhaust Gas Fluctuation of Refuse Incineration Plant

Takeru Moriyama, Koki Nishimura, Tomohiro Nagatani, Shunji Maeda, Tomo ...

Session ID: C04
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_163

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Design method of material handling systems for lean automation

Kenta Shigematsu, Shozo Takata, Yasuhiko Yamazaki, Shigeya Kato, Fumio ...

Session ID: C06
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_165

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The production systems of today are required to meet changing market conditions. To date, most conventional flexible systems depend on human flexibility. However, the demand for flexible automation systems is increasing owing to rising labor costs and quality requirements, even in emerging countries. To implement automation systems in the current unpredictable market, cost reduction is essential to reduce the investment risk. However, there is no systematic design method for reducing the cost of automation systems. In this study, we propose a new design method wherein we focus on eliminating the waiting time of material handling equipment by allocating multiple operations to the equipment.

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Sota Matsumoto, Michiko Matsuda

Session ID: C07
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_167

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Kazuki Shimomoto, Tetsuo Samukawa, Haruhiko Suwa

Session ID: C08
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_169

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Fabrication of hemispherical shell-shape products from a binder-free green composite using bamboo fibers and powders extracted with a machining center

Kota Inoue, Antoine Bigeard, Toshiki Hirogaki, Eiichi Aoyama, Keiji Og ...

Session ID: C09
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_171

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Precision measurement of the cutting edge of a diamond cutting tool

Yuki Shimizu, Shota Nakagawa, Yuan-Liu Chen, Wei Gao

Session ID: C14
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_173

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Inline Optical Metrology and Cutting Process for High Accuracy Products

Hirokazu Matsumoto, Akinori Sugimura, Kiyoshi Takamasu

Session ID: C15
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_175

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Development of ellipsometry using the spin Hall effect of light (2nd report)

Application to surface roughness measurement

Hiroyuki Fujita, Yasuhiro Mizutani, Yasuhiro Takaya

Session ID: C16
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_177

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Non-Destructive Optical Depth Inspection of Sub-Diffraction Limit Fine Holes

Construction of a Low Noise Optical Model based on the FDTD Method

Ryoko Sakuma, Shiwei Ye, Masaki Michihata, Kiyoshi Takamasu, Satoru Ta ...

Session ID: C17
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_179

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Development of the stitch algorithm for a free-form measurement machine (6th report)

Measurement and Compensation of the Systematic Error

Mahito Negishi, Kotaro Hosaka, Kotaro Akutsu

Session ID: C19
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_181

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In the case of free-form measurement machine, a conventional stitching calculation method gives a serious calculation error because the measured data are sparse 3D points. So, we have developed a new stitch algorithm named ARSA (Approximated Reference Shape Algorithm). This paper investigates a method to correct the Z systematic error by measuring the planar work piece in six positions. Simulation showed that the systematic error can be measured on the order of nanometers even when the planar work has a micrometer-order shape error and ripple error.

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Absolute Space-Position Measurement Using Spectral Interferometer

Hirokazu Matsumoto, Kiyoshi Takamasu

Session ID: C20
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_183

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Munetoshi Numada, Yuki Kondo, Hideki Hasegawa, Ichiro Yoshida, Hiroyas ...

Session ID: C21
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_185

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Study on Improvement Methods of CMM (Coordinate Measuring Machine) in Workshop Environment

Evaluation of Temperature Correction Using Low-expansion Step Gauge

Tohru Ohnishi, Kiyoshi Takamasu, Toshiyuki Takatsuji, Makoto Abe, Osam ...

Session ID: C22
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_187

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In recent years, the CMM (Coordinate Measuring Machine) quickly has been spreading in the manufacturing industry. With this phenomenon, the environmental condition and installation site of CMMs has been changed from the temperature control room to the workshop environment and the production line without air conditioning. However, even in severe environment the demand to high accuracy measurements by CMM has been enhancing still more. Therefore, the methods to evaluate and realize the high accuracy measurements by CMM in workshop environment have been investigated. In this paper, we clarify the factor of scale error and propose the effect and correction method of temperature measurement errors using dimensional difference of Low-expansion Step Gauge.

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Stretch and shrinkage distribution of the graduation surface of a linear scale

Yoshihisa Tanimura

Session ID: C23
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_189

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The graduation surface of a high accurate linear scale supported by two points partially stretches or shrinks due to its dead weight. The following results are obtained theoretically. There is no change of graduation at two ends of linear scale and two turning points of the inclination angle. Maximum stretching and shrinking graduations occur at two supporting points and at the central position of the linear scale respectively. Cumulative stretch or shrinkage of the graduation surface changes cumulative shrinkage or stretch at two turning points of the inclination angle. Practical calculation is done about Mitutoyo length reference standard HL-500, and the characteristics are clarified depending on different supporting positions.

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Profile measurement using a gyro (9th report)

Alignment errors for the gyro rotation

Tatsuya Kume, Masanori Satoh, Tsuyoshi Suwada, Kazuro Furukawa, Eiki O ...

Session ID: C31
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_191

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We consider that profile shape evaluation by detecting tangential angles of the profile is competent for precise evaluation of large objects. We proposed methods using a gyro for detecting the angles, and had already demonstrated that a rate offset, a random walk, and a scale factor, which are error factors caused by the gyro, can be eliminated by using a gyro being rotated around an axis perpendicular to its sensitive axis.Here, we evaluate alignment errors for the gyro rotation.

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Kazuya Matsuzaki, Osamu Sato, Hiroyuki Fujimoto, Makoto Abe, Toshiyuki ...

Session ID: C32
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_193

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Tomohiro Kamiya, Tadahito Mizutani

Session ID: C33
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_195

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Precision profile measurement for small aspheric optical surface by an multi-beam angle sensor

Jumpei Miyachi, Satoru Takahashi, Kiyoshi Takamasu

Session ID: C34
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_197

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The small aspheric surface has been widely used in many fields, such as mobile phone lens. There are high demands for measuring the surface precisely. Three conventional methods, Interferometry method, Displacement sensor method, Slope sensor method, have trouble in the point of accuracy, efficiency and profile limitation. This study proposes the method that is independent on these three troubles and new sensor for this experiment. New sensor detects angle by multi-beam, and this paper proposes new measuring instrument that can measure surface with micrometer scales accuracy.

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Hideki Hasegawa, Yuki Kondo, Munetoshi Numada, Ichiro Yoshida, Hiroyas ...

Session ID: C36
Published: September 05, 2017
Released on J-STAGE: March 05, 2018

DOIhttps://doi.org/10.11522/pscjspe.2017A.0_199

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