A new material with high content of fly ash named 'Ashcrete' has been developed. To examine the applicability
of Ashcrete to marine structures, strength characteristics, resistance to sea water attack, and safety in the
marine environment have been studied. And a new manufacturing process has been developed which fluidizing fly
ash, cement, admixture and a minimal amount of water mixture by series of vibrations named 'Super fluidizing
method'.
There are at least following four advantages in the super fluidizing method for Ashcrete production ; (1) increased
quality of Ashcrete with homogeneous mixing and least cracking after drying, (2) increased economical
efficiency by cutting the amount of cement by 2/3, (3) increased easy handling during operation with minimum
adhesion and easy transport, and (4) increased easy mixing design with easy control of water and vibration.
As the result of long term studies and underwater observations, the Japanese Govemment has approved the
durability of the material, safety in the marine environment and attractiveness to fishes. It is therefore proposed
that Ashcrete can be used in constructing large-scale sea mounts named 'Super Ridge' in deep water for the
purposes of generating upwelling stream. The project was launched in which Ashcrete blocks were piled onto the
seabed to construct a mound-shaped structure. This project is being carried out at a cost of approximately 10
million dollars spaming a period of six years.
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