粉体および粉末冶金
Online ISSN : 1880-9014
Print ISSN : 0532-8799
ISSN-L : 0532-8799
37 巻, 8 号
選択された号の論文の13件中1~13を表示しています
  • 高城 重彰
    1990 年 37 巻 8 号 p. 1125-1131
    発行日: 1990/11/25
    公開日: 2009/05/22
    ジャーナル フリー
    The creation of high quality steel powders greatly contributes to the improvements of sintered components. A new family of low alloy steel powders has been developed to meet the requirements of heavy duty structural components mainly for the automobile industry. Composite-type alloyed steel powders containing 2%Cu or 4%Ni1.5%Cu-0.5%Mo consist of iron particles to which alloying elements are finely diffusion-bonded. The powders attain the homogeneity of sintered microstructures while maintaining the compressibility of a pure iron powder. A prealloyed steel powder containing 1.0%Ni-0.3%Cu-0.2%Mo has been designed to achieve high strength after heat-treating high density sintered compacts. The sintered materials remain soft before heat treatment and are effectively densified by repressing.
  • 下尾 聰夫, 杉本 雅樹, 岡村 清人
    1990 年 37 巻 8 号 p. 1132-1137
    発行日: 1990/11/25
    公開日: 2009/12/04
    ジャーナル フリー
    In relation to the synthesis of SiC powder, the mechanism of the pyrolysis of polycarbosilane-SiO2 mixture was investigated. Using mixtures with various mass ratio of polycarbosilane to Si02, the reaction rate was determined by thermogravimetry at temperatures from 1773 K to 1973 K under an argon atmosphere.
    The content of SiC in the powder obtained by the pyrolysis of polycarbosilane is 57%. The addition Of SiO2 to polycarbosilane increases the content of SiC. The powder of 83% SiC was prepared from the mixture containing 15%Si02 at 1973 K.
    Si02 powder reacts with amorphous carbon in polycarbosilane to produce SiO and SiC. It is considered that the reaction rate is controlled by the chemical process at the surface of Si02 particle.
  • 2粒子の接近と焼結体の収縮の関係について
    八木 秀次, 森 勇蔵, 井出 敞
    1990 年 37 巻 8 号 p. 1138-1142
    発行日: 1990/11/25
    公開日: 2009/05/22
    ジャーナル フリー
    The mechanism of volume reduction of the sintered compact using spherical copper powders was studied. The spherical copper powder was sieved so that the particle size was 53-45μm, compacted at specific density of 0.61, and sintered at 1223 K for 10.8 ks or 21.6 ks. The amount of volume reduction was measured by the Archimedes' method, and the volume reduction ratios were calculated from the above data. On the other hand, the volume reduction ratios were calculated from the neck radius under the assumption that the neck grew by the cons-tant-radius-interpenetration mechanism and the rearrangement did not occur in the sintering. The experimental value and calculated values of the volume reduction ratios were in good agreement with each other. It was clarified that the volume of the sintering compact reduced in accordance with the assumption of the calculation of the volume reduction ratio in this specific density.
  • 森下 政夫, 川谷 洋司, 嶌本 晁, 河合 伸泰, 南出 俊幸
    1990 年 37 巻 8 号 p. 1143-1147
    発行日: 1990/11/25
    公開日: 2009/12/04
    ジャーナル フリー
    A corrosion-and wear-resistant alloy for plastic shaping machines was developed by powder metallurgy including a HIP (Hot Isostatic Pressing) process. The results were obtained as follows:
    (1) The composition of the new alloy was Ni-17.5 mass%Cr-24.0 Mo-3.6 B-2.9 Si-1.0 Cu. A reaction sintering method was applied to produce the new alloy. Ni-Mo-Si-Cu alloy powder and CrB powder were reaction sintered by the HIP process. CrB particles were transformed into M3B2 particles during HIP.
    (2) The corrosion resistance of the new alloy was 6, 45 and 100 times superior to that of centrifugal cast alloy, respectively, and almost the same as that of Hastelloy C. It was concluded that the high corrosion resistance of the new alloy was due to the addition of Cu which inhibited the preferential corrosion of the matrix by a electrochemicalcell corrosion mechanism.
    (3) The wear resistance of the new alloy was 3 times superior to that of centrifugal cast alloy and 150 times superior to that of Hastelloy C. This high wear resistance of the new alloy was due to fine dispersion of M3B2 particles.
    (4) The new alloy was reaction sintered and bonded to the inner surface of steel cylinder body. This bimetallic cylinder can be used for plastic shaping machines.
  • 金子 武
    1990 年 37 巻 8 号 p. 1148-1156
    発行日: 1990/11/25
    公開日: 2009/12/04
    ジャーナル フリー
    The effect of the heat treating time is investigated to improve the mechanical properties of W-Ni-Fe heavy alloys. These alloys were annealed in the temperature at 400-1200°C in vacuo for annealing time range 1-24 h after cold-worked by swaging treatment. It is confirmed that the values of tensile strength, yield strength and hardness are increased, but the elongation is decreased by heat treatment in vacuo after swaging in the temperature at 600°C for 5 h. However, the tensile strength, yield strength and hardness are decreased, and also the elongation is increased in the temperature at 1200°C for 3 h.
    The scanning electron micrographs of the fracture surfaces show that heat treatment strengthens mainly the interface between tungsten-matrix phase boundaries and W-W grain boundaries.
  • 多田 吉宏, 佐藤 悌介, 筒井 功
    1990 年 37 巻 8 号 p. 1157-1162
    発行日: 1990/11/25
    公開日: 2009/12/04
    ジャーナル フリー
    An aluminum alloy, 2024, has been mechanically alloyed with nickel to investigate the effects of three process control agents, i.e., zinc stearate, amorphous carbon and graphite, on milling process and powder characteristics. In milling aluminum powders, some process control agent must be used so that a balance between cold welding and fracturing is obtained. Zinc stearate has turned out to be a suitable additive for controlling milling processes. The influences of process control agents on mechanical property were assessed in tensile tests of extrudates of the mechanically alloyed powders. It was found that carbon and graphite gave good tensile strengths both at ambient temperature and at elevated temperatures. Although zinc stearate gave good room temperature tensile strengths, it was not so effective to improve elevated temperature strengths. It was found that the combined addition of process control agents offered a way to comply with various demands; for example, good control characteristics of milling process with excellent high-temperature strengths on the extrudates were achieved by a combined addition of zinc stearate and carbon.
  • 峰須賀 武治
    1990 年 37 巻 8 号 p. 1163-1170
    発行日: 1990/11/25
    公開日: 2009/12/04
    ジャーナル フリー
    Simultaneous addition of WC and HfC to TiC-TiN-Mo2C-Cr3C2 composite ceramics was attempted to broaden application field of composite ceramics based on TiC-Cr3C2 system for cutting tool materials. Compacts of the multicomponent ceramics consisting of 40%TiC-15%TiN-4%Mo2C-25%WC-8%HfC-8%Cr3C2 in weight percentage, contained about 1% of metallic impurities of iron group outside the proper components, were sintered at temperatures up to 1600°Cfor 2 hr in a vacuum of 10-4mmHg.
    The compacts showed distinguished sinterability similar to TiC-TiN-Mo2C-Cr3C2 composite ceramics: those were attained complete densification by means of sintering at temperature somewhat above 1350°C.
    It was confirmed that the same mechanism in densification was taken place in both composite ceramics. Namely, Mo2C was dissolved in TiC in the form of cubic ζ-MoC as a solute readily and preferentially at the temperature up to about 1100°C, resulting formation of (Ti⋅Mo)C solid solution. Preferential formation of the solid solution was promoted dissolution of other components, viz. WC, TiN and Cr3C2, into itself during sintering, which played an important role as the main driving force of densification, especially dissolving of TiN in the final stage of densification.
    Metallic impurities in the multicomponent composite ceramics were fully dissolved at temperature up to 1400°C into low-chromium carbides, which have been formed in sintering process as well as in TiC-Cr3C2 system.
    The dissolution mechanism of hexagonal WC into TiC in the form of cubic β9-WC phase as a solute was also discussed.
  • 伊藤 滋, 宮崎 邦彰, 佐藤 清記, 小浦 延幸, 米田 登, 浅香 一夫
    1990 年 37 巻 8 号 p. 1171-1176
    発行日: 1990/11/25
    公開日: 2009/12/04
    ジャーナル フリー
    Cr-Carbides (SiC, WC and TiC) composites were prepared by HIP technique. Although the chromium is easy to react with the carbides at high temperature, the fractions of reactions were controlled below 27% at 800°C using the carbide powders having large grain sizes of 25-110 μm. The dense and pore free composites with the compositions of Cr-5 wt% Carbide and Cr-10 wt%SiC, 20 wt%WC, 10 wt%TiC were obtained at 800°C (at 900°C for Cr-TiC) for 30 min, applying 50-200 MPa and 200 MPa, respectively. The thickness of reaction layers around SiC, WC and TiC grains were measured to be about 5.3 μm, 5.8 μm and 2.8 μm, respectively. In the Cr-WC composite, the growth rate of the reaction layer largely decreased with an increase in HIPing pressure. The activation volume of the reaction was calculated as 80 ml/mol, which is larger than that of metalmetal composite. The Cr-Carbide composites exhibited excellent wear resistances, which were also increased under higher HIPing pressure.
  • 土屋 信次郎, 福田 雅秀, 中井 毅, 鈴木 壽
    1990 年 37 巻 8 号 p. 1177-1180
    発行日: 1990/11/25
    公開日: 2009/12/04
    ジャーナル フリー
    High carbon WC-(10, 20)mass%Co micro-grained alloys containing no Cr3C2 or 5.0 mass%Cr3C2 in binder, were prepared by solid-phase sintering, that is, vacuum sintering at 1473-1553K and then HIP-treatment at 1523 K. Some properties such as microstructure and mechanical properties were studied. It was found that the alloys prepared by solid-phase sintering, for instance, sintering at 1523K for 10.8ks and then HIP-treatment, reached full density and showed excellent mechanical properties. As to the transverse-rupture strength, the alloys, having grain size of 0.5-0.6 μm, exhibited the value so high as about 3.5 GPa or more, independent of binder content or Cr3C2 addition. It was noted that WC grains recrystallized during solid-phase sintering.
  • 駒井 正雄, 礒部 鋼彦, 高木 研一, 渡辺 忠雄
    1990 年 37 巻 8 号 p. 1181-1186
    発行日: 1990/11/25
    公開日: 2009/05/22
    ジャーナル フリー
    Effects of Co content on the phase formation and the mechanical properties of Mo2FeB2 base hard alloys were studied in Fe-5B-44.4Mo-XCo alloys with six levels of Co content from 0 to 10 mass%. The transverse rupture strength (TRS) and hardness of the alloys depend strongly on their microstructure which varies significantly with Co content. TRS keeps about the value of 2.0 GPa up to 5 mass% Co; it then decreases drastically at 7.5 mass% Co and increases slightly again at 10 mass% Co. On the other hand, hardness keeps approximately 83 RA up to 5 mass% Co, thereafter, it increases to 87.5 RA with increasing Co content. X-ray diffraction results indicate that the changes of TRS and hardness from 7.5 mass% Co up are attributed to the formation of a new boride phase which is considered to be Mo(Fe, Co)B.
    The TRS drop and the hardness increase at 7.5 and 10 mass% Co are attributed to the increase of area frac-tion of the boride phases from 0.66 to 0.78 associated with the formation of the new Mo(Fe, Co)B boride phase.
    Moreover, the TRS drop at 7.5 mass% Co is also caused by coalescence of the boride grains, namely Mo2FeB2 and Mo(Fe, Co)B, and coarsening of the Mo2FeB2 grains, and a small increase of the TRS at 10 mass% is due mainly to the re-improved dispersion of Mo(Fe, Co)B boride particles despite its lager grains.
  • ドリル加工
    千徳 英一, 熊谷 幹人, 藤村 善雄
    1990 年 37 巻 8 号 p. 1187-1192
    発行日: 1990/11/25
    公開日: 2009/05/22
    ジャーナル フリー
    In recent years, many glass ceramics with various kinds of properties have appeared on the market. These ceramics are used for a few mechanical and electronic parts. Glass ceramics consisting of fiuor-phlogopite can be machined with tight tolerance using conventional metalworking equipment and tools. The purpose of this paper is to study the shape of drill edge and to find the mechanism of chipping on drill key hole in cutting with high efficiency. The chipping size was discussed upon both examination in drilling and analysis with the finite element method. The tests of drilling mica-ceramics were performed with twist drill of high speed steel by milling.
    The main results obtained are as follow: (1) Cutting of high speed and feed had an important effect on chipping size of drill key hole. (2) The tip angle of 90°on drill resulted in small chipping size. (3) The worn tool increased chipping on machining surface. (4) A large thrust in drillingincreased chipping of exit side on hole.
  • 林 実黙, 中村 泰
    1990 年 37 巻 8 号 p. 1193-1198
    発行日: 1990/11/25
    公開日: 2009/12/04
    ジャーナル フリー
    Equilibrium experiments were performed to determine thermally stable ranges of BaO⋅2FeO⋅8Fe2O3 (W) and BaO⋅FeO⋅7Fe2O3 (X) under various oxygen pressures. Ferrous contents of W and X compounds increas-ed with increasing temperature and with decreasing oxygen pressure. No significant changes in saturation magnetization were observed with variation of ferrous contents of W and X compounds. Upper and lower limits of the stablility ranges for W and X compounds were found to be expressed as follows:
    (1) W compound; W=Magnetite+Liq. RTlnPo2=-1030×103+578T(1622-1728 K), 2W+O2=2M (BaO⋅Fe2O3)+6Fe2O3 RTlnPo2=-444×103+255T (1448-1622K)
    (2) X compound; X=W+Liq. RTlnPo2=-967×103+553T (1587-1697K), 2X=W+M (BaO⋅6Fe2O3) RTlnPo2=-682×10;3+402T (1510-1633K)
    Here, Po2: the oxygen pressure in atm unit, T: temperature in K unit, and R: 8.3145J/mol⋅K.
  • 今村 正人, 宮本 和彦, 魏 杰, 中川 威雄
    1990 年 37 巻 8 号 p. 1199-1202
    発行日: 1990/11/25
    公開日: 2009/05/22
    ジャーナル フリー
    A permeable metal-ceramic mold is made by the oxidization sintering of slurry cast material. First, slurry casting is performed for transprinting of master pattern. Though enough strength is obtained by the expantion of iron-oxide transformation, the surface roughness becomes worse.
    To improve this surface quality, the variation of mixing ratio and of sintering conditions is performed. As a result, it is experimentally confirmed that metal-ceramic mold having 30% fine carbonyl iron powder and 70% mullite powder sintered at 500°C is satisfied for both strength and surface requirements.
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