In many cases of tensile tests of soft vulcanizates having large elongation, such as pure rubber compounds, using JIS No. 3 or ASTM-C type (shown in Fig. 6), the specimens break down outside the parrallel marked (narrow) part, resulting in a failure of the test.
The author examined and analized thoroughly many shapes of dumbbell type specimens, through cross check design (shown in Fig. 1), photo-elastic experiments, measurement of the dimension at the end of elongation (shown in Fig. 3), and obtained the following conclusions from the variation of their dimension, the appearance of the rupture or the section and the distribution of tensile stress.
(1) Observation of rupture : The main factor in the rupture of specimens is not always attribute to the largest flaw existing in the parrallel part. Depending on the shapes and clamping of specimens, tear and shear stresses together with tensile stress produce necking behavior, namely, the shrinkage of the sectional area, deviated elongation of curvature edge, enlarged flaw at the necking edge and unbalanced surrounding stress at this curved part; all these stresses concentrate on this enlarged flaw and cause instantaneous breakdown.
(2) Improvement : The author recommends to enlarge (3040 mm) this inner curvature radius, to do away with outer curvature and to make both ends more narrow (1520 mm).
When a specimen of the above mentioned new type is tested the outer parts (3035 mm) should be clamped from the bench marks in parrallel with the bench mark lines.
It is advisable to take special care so that no visible flaw may be produced at these curvature edges, and to dust talcum on all the surfaces of sticking specimen and clamping bar.
(3) Merit : Even in case of pure rubber compounds, almost all of the specimens break down inside the bench marks. As the result, the tensile strength, modulus and elongation of the specimens will be measured under proper condition to obtain the required true value. In other words, the distribution of the respective mean measurement data is approximately normal. Moreover, the size of the specimen becomes smaller and simpler than the JIS type, resulting in less cost.
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