Orange peel effect is the degree in which a painted surface resembles the surface of an orange peel. Both orange peel effect and gloss are very important factors which prescribes the quality of painted surfaces.
In this experiment, a series of six standard samples were prepared which possesed appropriate orange peel effect intervals scaled by the sensory evaluation using a modified paired comparison method and have various levels of gloss. These samples were coated with silver metallic paint and solid paint containing many kinds of pigments.
Substitute characteristics for orange peel effect were analyzed, using the samples and an apparatus which optically senses the distortion of a reflected square wave pattern image. Correlation was investigated between the orange peel effect intervals and the average distortion δ defined below; δ=(
n-1)
-1n-1Σ
i=1(|
li-
l0|/
l0), where
n is number of lines,
l0 is line space of an image reflected at a plane mirror and
li is the
i th line space of an image reflected at a sample.
The results are as follows.
1) A linearity between the orange peel effect intervals and δ is better for
li determined by dark-to-dark (trough-to-trough) than bright-to-bright (peak-to-peak) spacing.
2) A good linearity was obtained for the pattern pitch
p=0.1&0.2mm.
3) These experimental results were explained by the theoretical analysis using a mirror formula derived by approximation of a painted surface to consist of a series of concave and convex mirrors.
4) It has been found from the above results, that the following condition should be satisfied to obtain a good linearity; 2β
p_≅λ
w, where β is the magnification of projection and λ
w is the wavelength of waviness.
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