Easier setting, easier modification and easier confirmation of the settings are the principal features of the plug board input system. However the ordinary plugboard system has certain inconveniences such as the limitation of the number of settings, the wider surface area of the board and some difficulties of preservation of settings. So, ordinary control systems with plug board input method have a restricted application. NEDAC-313A N/C positioner overcomes these difficulties by the principle of repeated sequence control. It is very obvious that we have more number of actual processes than the number setting processes by adding the sequence repeater to the ordinary controller. The positioner has only 40 setting processes but it gained 391 actual processes, or more, by repeated sequence control.
Furthermore, we make one process correspond to one working or one hole. In other words the working includes different operations such as drilling, drilling only or accurate table positioning and drilling, with spindle indexing or not, tapping, table movement only etc, but our controller makes each working act as one process. We have several improvements on the controller with plug board input system such as:
(1) It reduces the setting work and setting time.
(2) It allows the flexibility of the actual settings on the plug board.
(3) It reduces the setting surface area. So the small size mask enables preservation of the program for plug board.
(4) We can check the machine operation easily.
The controller described in this paper controls BURGMASTER-CHUKYO 1-DHP turret drilling tapping and reaming machine, and it supplies efficient cuttings.
View full abstract