Plastic fractures of age-hardened aluminum alloys (Al-Cu, Al-Cu-Mg, Al-Mg
2Si, and Al-Zn-Mg) were investigated by tensile test and electron fractography. The following results were obtained.
(1) True fracture stresses in Al-Cu, Al-Cu-Mg, and AlMg
2Si alloys increased with the progress of agehardening, but violently decreased in the fully hardened state; while, in Al-Zn-Mg alloy, the stress scarcely changed with the progress of age-hardening and also decreased in the fully hardened state.
(2) By the analysis of fractured surface by electron microscopy, the fractures of super-saturated solid solution were characterized by large and uniform dimples. However, in age-hardened alloys, the fractured surfaces exhibited an extremely wide range of the dimple sizes. As to the topographic features of the surfaces, serpentine glide was observed in Al-Mg
2Si and Al-Zn-Mg alloys more than in Al-Cu and Al-Cu-Mg alloys. The second phase particles and inclusions distributed in the alloys played an important role in the plastic fracture, but they were not further investigated.
(3) Intergranular fracture increased with the progress of age-hardening in any alloys, but it very often occurred in slightly aged specimens of Al-Zn-Mg alloys. There are two contradictious theories against the role of precipitate-free zones along the grain boundaries in the fracture process of these alloys. It was confirmed by fracture topography that plastic fracture tended to occur in the vicinity of the grain boundaries, but the role of precipitate-free zones in the plastic fracture is not yet cleared.
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