This study was made to investigate the change of "fir-tree" structure in D. C. cast Al-Fe-Si alloys during heating at elevated temperatures.
The specimens used were Al-0.6%Fe and Al-0.6%Fe-0.1%Si alloy, some of which had been hot-rolled or cold-rolled. They were soaked at several temperatures of 560640°C.
The experiments were carried out by anodizing, X-ray diffraction, optical microscopy, and electron microscopy.
The results obtained were summarized as follows:
(1) FeAl
3 phase was present in the inner region of "fir-tree" structurs, while FeAl
3 phase was found in the outer region. Another unknown phase would possibly be present in the outer region.
(2) The "fir-tree" structure was eliminated by the transformation of FeAl
6 into FeAl
3 during heating at elevated temperatures.
(3) The relation between the time required to eliminate the "fir-tree" structure and the reciprocal of the temperature conformed to Arrhenius' equation. The activation energy was evaluated to be 75 kcal/mol from the slope of the equation. The activation energy depended neither on the presence of 0.1%Si, nor on plastic deformation.
(4) The following two processes were observed by heating thin foils in an elctron microscope.
One was dissolution of FeAl
6 phase in matrix and precipitation of FeAl
3 phase on grain boundaries. The other was transformation of FeAl
6 into FeAl
3 in place, though the exact position of nucleation could not be determined.
(5) Being derived from the above-mentioned activation energy, the rate determining step of the transformation seemed to be the diffusion of Fe or Al in the intermetallic compounds.
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