The ultra-fine grained (UFG) aluminum with the grain size of 260 nm was fabricated by annealing for the severely plastic deformed A1100 alloy. This UFG aluminum showed the 0.2% proof stress (σ
0.2) of four times the stress that the conventional Hall–Petch relation showed. In this study, for the UFG aluminum, the fine-grained (FG) aluminum with the grain size of 960 nm and the coarse-grained (CG) aluminum with the grain size of 4.47 µm, dislocation density change during the tensile deformation was investigated by the
In-situ XRD measurement using SPring-8. The dislocation density changed in four stages with increase in strain. The first stage was the elastic deformation region and the dislocation density hardly changed. Only in the CG aluminum, this stage was hardly observed and the stress in which the dislocation began to multiple (σ
I) was almost 0 MPa. In the second stage, the dislocation density rapidly increased to ρ
II in which plastic deformation became possible at constant strain rate. In the third stage, the change became moderately. In the fourth stage, the dislocation density rapidly decreased by the fracture of test pieces. Additionally, the σ
0.2–σ
I were followed the conventional Hall–Petch relation regardless of grain size.
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