Effects of specimen dimensions on elongation at tensile tests were studied for aluminum alloy sheets, 3.8mm thick 6061-T6 alloy and 6.2mm thick 7075-T6 alloy. The optimum size and shape of tensile specimens were discussed, based on the present and the previous studies. The principal results obtained are as follows:
(1) From the longitudinal strain distribution of the specimens, various alloys can be classified into three group; (a) Barba type, (b) Oliver type and (c) modied Barba type.
(2) The percentage elongation of materials of the Barba type is reasonably constant when the ratio of the gage length to the square root of the cross sectional area
L0/√
A is kept constant.
(3) Even when
L0/√
A is constant, the percentage elongation of the Oliver type specimens increasess slightly as the ratio of the reduced section length to the specimen width,
Lc/
W, incrases.
Lc/
W, not less than 5.5, is desirable for this type of materials.
(4) Some modified Barba type specimens shows the
Lc/
W dependence of the percentage elongation, similar to that exhibited by the Oliver type.
(5) The length of the necked region can be measured from the strain distribution in the Barba and the modified Barba type materials. It was shorter than 5√A for most materials. Thus, the gage length should be larger than 5√A.
(6) The shoulder region,
lf costraining the strain distribution, is 0.2-0.4 times W when
W/T>4. In order to eliminate the effect of the shoulder on the elongation,
Lc should be larger than
L0+0.8
W.
lf/W increases as
W/T decreases and nearly equals to 1 in the square cross sectioned specimens. Thus, when
W/T is nearly equal to 1,
Lc should be taken as
L0+2
W.
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