The casting of an Ammonium Perchlorate (AP)/Hydroxyl-Terminated Polybutadiene (HTPB) concentrated suspension is one of the important processes in the preparation of AP/HTPB composite propellant. In this study, the flow characteristics of an AP/HTPB concentrated suepension were investigated experimentally. The results obtained are as follows: 1) The relationship between relative viscosity and volume fraction of AP can be shown by Mori-Ototake equation.
k and φ
vc, constants in the Mori-Ototake equation are obtained as a function of the void fraction (ε
max) in a loosely packed bed of AP powders. 2) In order to prepare an AP/HTPB suspension which has a low enough viscosity required for casting, the maximum volume fraction of AP (φ
AP) exists for the used AP. φ
AP is obtained as a function of ε
max. φ
AP increases with decreasing ε
max. 3) It is necessary to increase φ
AP for a high performance AP/HTPB propellant. The addition of surfactant and the coating on an AP particle are effective to increase φ
vc and φ
AP increases with increasing φ
vc. The increase in φ
vc is attributable to the improvement in the wettability between the AP and HTPB prepolymer by these operations.
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